Generator, 3.0L TFSI and 3.2L FSI Engines
3.0L TFSI and 3.2L FSI Engines
Removing
- With the ignition switched off, disconnect negative battery cable. Refer to => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting.
- Remove the front noise insulation - 1 -.
- Remove the bolt - 1 - and nut - 3 -.
- Remove the right lock carrier brace - 2 -.
Risk of destroying if the running direction of a used ribbed belt is reversed.
• Before removing ribbed belt, marking running direction with chalk or a felt-tip pen for reinstallation.
- To release the tension on the ribbed belt, rotate the tensioner - arrow -.
- Remove the ribbed belt from the generator pulley and release the tension on the tensioner.
with a Transmission Fluid Cooler
- Remove the bolt - arrow - for the Automatic Transmission Fluid (ATF) lines.
- Loosen the nut - 1 - on the electrical wiring bracket several turns.
• Disregard item - 2 -.
- Drain the cooling system.
- Remove the coolant hose - 2 - from the radiator by raising the retaining clamps.
• Disregard item - 1 -.
- Move the coolant hose up and to the side.
Continuation for All Vehicles
- Disconnect the electrical connector from the oil level thermal sensor (G266) and free up the wiring harness on the generator.
- Remove the bolts - arrows - and remove generator.
- Disconnect the electrical connector - 1 -.
- Remove the terminal 30/B+ nut - item 2 - and cable.
Installing
• Tightening specifications, refer to => [ Generator without Bushings Assembly Overview ] .
Install in reverse order of removal, observing the following:
With a Transmission Fluid Cooler
- Secure the ATF lines.
- Fill the cooling system.
Continuation for All Vehicles
- Install the lock carrier right brace. Refer to
- Install the ribbed belt over the pulleys in the specified sequence.
1. Generator
2. Idler pulley
3. Coolant pump
4. Power steering pump
5. Air Conditioning (A/C) compressor
6. Ribbed belt tensioner
7. Vibration damper
• When installing the ribbed belt, make sure it is seated correctly on the pulleys.
- Connect the battery. Refer to => [ Connecting ] Battery, Disconnecting and Connecting.
- Start the engine and check the ribbed belt to make sure it is working correctly.