Brake Booster Plunger Mount

Brake Booster Plunger Mount

Special tools, testers and auxiliary items required

• Release Tool for Brake Light Switch (T40168).

• Release Tool (T10006)

Removing

If possible, leave the brake pedal stop installed; it could break the mount for the brake lamp sensor if the brake pedal is released too quickly.

- Remove the driver side instrument panel cover - 1 to 3 -.






- Disconnect the connector - C - on the footwell vent.






- Remove the footwell vents - A-B -.

- Remove the brake lamp sensor - 10 -, refer to => [ Brake Lamp Sensor ] Service and Repair.






- Separate the brake pedal from brake booster, refer to => [ Brake Pedal and Brake Booster, Disconnecting and Connecting ] Brake Pedal and Brake Booster, Disconnecting and Connecting.

If possible, leave the brake pedal stop installed; it could break the mount for the brake lamp sensor if the brake pedal is released too quickly.

- Pry the brake booster plunger mount - 15 - out of the brake pedal using a suitable tool.






• If possible, leave the brake pedal stop - 17 - installed; it could break the mount for the brake lamp sensor - 10 - if the brake pedal is released too quickly.

Installing

- Insert the brake booster mount and ball socket in the brake pedal.

The mount must engage audibly.

• Clip the brake pedal to the brake booster.

- Hold the push rod ball head in front of the mount and push the brake pedal toward the brake booster until the ball head engages audibly.

- Install the brake lamp sensor, refer to => [ Brake Lamp Sensor ] Service and Repair.

- Install the footwell vents - A-B -.






- Connect the connector - C - on the footwell vent.

- Install the driver side instrument panel cover - 1 to 3 -.