Convertible Top Motor: Service and Repair
Motor and Hydraulic Pump Fluid Reservoir
1 Bolt
• 6 Nm
2 Motor
• Removing
• The convertible top is closed
- Remove the trim near the pump..
- Disconnect electrical connectors.
- Remove the sound enclosure.
• Before removing, place a cloth or a collector tray under the pump to catch any hydraulic fluid that may leak out.
- Open and close the fluid filler plug one time to equalize the pressure.
- Hold the pump and the motor vertically for a few minutes to drain out all the hydraulic fluid into the fluid reservoir.
- Remove the screws on the motor flange and remove the motor from the valve block.
• Installing
- Use a new seal when installing.
- Position the motor shaft so that it fits correctly into the opening in the coupling plate, refer to and tighten the screw to the tightening specification.
- Assemble the hydraulic pump.
- Check the fluid level and fill with fluid if necessary. Refer to => [ Hydraulic System, Filling and Bleeding ] Hydraulic System, Filling and Bleeding.
3 Coupling Plate
4 Seal
• replace; coat with hydraulic fluid when installing
5 Valve Block
6 Noise Insulation Upper Section
7 Oil Filler Screw
• 2 Nm
8 Oil Reservoir
• Removing
• The convertible top is closed
- Remove the trim near the pump..
- Disconnect electrical connectors.
- Remove the sound enclosure.
• Before removing, place a cloth or a collector tray under the pump to catch any hydraulic fluid that may leak out.
- Remove and install the fluid filler plug to equalize the pressure.
- Drain the fluid reservoir if necessary.
- Hold the pump and fluid reservoir upright.
- Loosen the screw at the clamp and remove the fluid reservoir.
- Be careful not to damage the fluid screen, refer to.
• Installing:
- Use a new seal when installing.
• make sure it is installed correctly
• If the fluid reservoir is replaced, make sure the fluid filler plug is exactly vertical and in the center of the valve block.
• Only then are the MIN and MAX marks correct.
- Check the fluid level and fill with fluid if necessary. Refer to => [ Hydraulic System, Filling and Bleeding ] Hydraulic System, Filling and Bleeding.
- Tighten the clamp screw to the tightening specification.
9 Retaining Bolt
• 6.5 Nm
10 Valve
• Removing
- Close convertible top.
- Remove the side trim panel near the hydraulic pump..
- Remove the pump and place a catch tray underneath.
Disconnect the connector on the pump with a small screwdriver. Do not break the locking mechanism.
- Unlock and remove the connector on the valve.
- Remove the screws on the valve.
- Gently turn the valve and remove it from the valve block.
• Installing
- Make sure the hole for the valve is clean.
- Install the replacement valve into the hole and tighten the screws to the tightening specification.
- Connect the connector, check and fluid level and fill if necessary.
11 Clamp
• tighten the threaded connector to 3.5 Nm
12 Seal
• replace; coat with hydraulic fluid when installing
13 Noise Insulation Lower Section
Install the motor into the valve block
- Position the shaft - 1 - behind the opening in the coupling plate - 2 - as illustrated and attach the motor to the valve block with a slight turning motion.
Remove the fluid reservoir from the valve block
- Loosen the clamp and pull it off over the fluid reservoir.
- Remove the fluid reservoir from the valve block - 1 - by turning it slightly. Be careful not to damage the fluid screen - 2 -.