FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Balance Shaft






Balance Shaft

Special tools, testers and auxiliary items required

Diesel Injection Pump Locking Pin (3359)

Removing

Transmission removed.

- Remove the belt pulley side sealing flange. Refer to => [ Sealing Flange, Belt Pulley Side ] Service and Repair.

- Remove timing chain lower cover. Refer to => [ Lower Timing Chain Cover ] Lower Timing Chain Cover.

- Remove the power take-off drive chain. Refer to => [ Power Take-Off Drive Chain ] Power Take-Off Drive Chain.

- Lock the front balance shaft to the engine with the (3359).






- Remove the bolt and remove the balance weight from the balance shaft.

- Remove the bolts - arrows - at the back of the motor and remove the chain sprocket from the balance weight.






- Remove the bolt - arrow - at the back of the engine and remove the balance weight from the balance shaft.






- Remove the bolts - arrows - and remove the balance shaft bearing end bracket.






- Remove the balance shaft from the cylinder block.

Installing

Install in reverse order of removal. Note the following:

For the correct tightening specifications, refer to => [ Balance Shaft Overview ] Balance Shaft Overview.

Secure crankshaft - 1 - in TDC position using (3242).






- Install the power take-off drive chain. Refer to => [ Power Take-Off Drive Chain ] Power Take-Off Drive Chain.

- Install timing chain lower cover. Refer to => [ Lower Timing Chain Cover ] Lower Timing Chain Cover.

- Install the belt pulley side sealing flange. Refer to => [ Sealing Flange, Belt Pulley Side ] Service and Repair.

- Fill engine oil and check oil level.