Rear Final Drive Flange/Driveshaft Seal, Final Drive Installed
Rear Final Drive Flange/Driveshaft Seal, Final Drive Installed
Special tools, testers and auxiliary items required
• Extractor Lever (VW 681)
• Drive Sleeve (30-20)
• Counter Support (3415)
• Thrust Piece (T10019)
• Puller (Kukko 12/1)
• Torque Wrench (V.A.G 1601)
• Engine/Transmission Jack (V.A.G 1383 A) with Universal Support (V.A.G 1359/2)
• Drip tray for VAS 6100 (VAS 6208)
• Locking fluid (D 000 600)
• Bolt M10 x 25
• Socket hex head screw M8 x 15
Removing
Risk of damaging decoupling elements.
• Do not bend decoupling elements in front exhaust pipe more than 10°.
- Separate the exhaust system at the clamping sleeve - arrows -.
- Tie the front exhaust pipe to the underbody.
- Remove the exhaust system rear section.
- Remove the rear flexible disc. Refer to => [ Rear Flexible Disc ] Rear Flexible Disc.
- Remove the flange/driveshaft hex nut.
A Hex head bolts M10 x 25
B Socket hex head bolt M8 x 15 (installed from rear in bracket (3415) )
- Remove the driveshaft flange. Use a three arm puller (for example, Kukko 12-1) if difficult to access.
- Remove the seal using an (VW 681).
Installing
- Before installation, lightly coat the new sealing ring with the Haldex clutch high performance oil on the outside circumference and between the sealing lips.
- Install the new sealing ring using (T10019). Do not tilt the seal.
- Remove the flange/driveshaft with (30 - 20).
- Insert new hex nut with locking compound (D 000 600) and tighten. Tightening specification => [ (Item 14) Nut ] Haldex-Clutch (Generation Haldex II), Rear Final Drive 02D/0AV Overview
A Hex head bolts M10 x 20
B Socket hex head bolt M8 x 15 (installed from rear in bracket (3415) )
- Install the rear flexible disc. Refer to => [ Rear Flexible Disc ] Rear Flexible Disc.
- Install the exhaust system and then align it making sure it is free of tension.
- Check oil level in Haldex clutch. Refer to => [ Oil Level in the Haldex Clutch, Checking ] Haldex Clutch Oil Level, Checking or Filling.