FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Left Coolant Pipe






Left Coolant Pipe

Special tools, testers and auxiliary items required

Spanner Wrench (3212)

Drip Tray (VAS 6208)

Hose Clip Pliers (VAS 6362)

Removing

- Remove Air Conditioning (A/C) compressor.

- Disconnect the connector - 3 -.






- Remove the bolts - 1 - and - 2 -, remove the throttle valve control module (J338) from the intake tube.

- Using a (3212) as a counter holder, remove the bolts - arrows - and remove the power steering pump ribbed belt pulley.






- Remove the bolts - 1 - and - 2 -.






- Remove the power steering pump and tie it upward.

- Remove the bolt - 2 - for the oil dipstick guide tube.






- Remove the ribbed belt tensioning element bolt - 1 -.

Risk of scalding due to hot steam and hot coolant.

The coolant system is under pressure when the engine is warm.

Cover the coolant reservoir cap with a cloth and then open it slowly to release the pressure in the system.

- Open the coolant reservoir cap.

- Place the (VAS 6208) under engine.






- Remove the coolant hose from the left coolant pipe by loosening the hose clamp - 1 - and letting the coolant drain out.

- Remove the bolts - 4 - and - arrows - and remove the accessory assembly bracket.

- Loosen the clamp - 3 - and remove the coolant hose from the left coolant pipe.

- Remove the bolt - 2 - and remove the left coolant pipe from the bracket.

Installing

Install in reverse order of removal. Note the following:

For the correct tightening specifications, refer to => [ Coolant Pipes Overview ] Coolant Pipes Overview.

Replace the seal and O-ring.

Secure all hose connections with hose clamps appropriate for the model, refer to the Parts Catalog.

- Clean or smooth the seal and O-ring sealing surfaces.

- Coat the seal and O-ring with coolant and then mount them on the coolant pipe.

- Install the accessory assembly bracket and ribbed belt tensioning element. Refer to => [ Ribbed Belt Drive Overview ] Ribbed Belt Drive Overview.

- Install oil dipstick guide tube. Refer to => [ Upper Oil Pan Overview ] Upper Oil Pan Overview.

- Install the power steering pump.

- Install throttle valve control module (J338).

- Install A/C compressor.

- Fill with coolant => [ Filling ] Procedures.