FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Through VIN 8E_8A 002699






Selector Lever Cable, 4.2L MPI

Special tools, testers and auxiliary items required

Engine/transmission jack (V.A.G 1383 A)

Removing

- Place selector lever in position "P".

To prevent damage, decoupling element in the front exhaust pipes must never be angled by more than 10°.





- Disconnect exhaust system at double clamps - arrows -.

- Disengage rear part of exhaust system at retaining loops and remove.

To remove the rear section of the exhaust system, a second technician will be required.

- Remove heat shield - A - for driveshaft - arrows -.





- Remove exhaust system heat shield - 1 - below shift mechanism - arrows -.





- Remove bolts at transmission/driveshaft flange.

- Press driveshaft - 2 - together with rear final drive. CV joints can be moved axially.

- Tie driveshaft up and toward the side to the heat shield - arrow -.





- Remove Universal Support (V.A.G 1359/2) from Engine/Transmission Jack (V.A.G 1383 A).

- Position Engine/Transmission Jack (V.A.G 1383 A) thrust disc centered on lower frame boss - arrow - and support transmission from underneath.





- Remove bolts - 1 - and - 2 - and lower subframe toward the rear.





- Remove left transmission support.

- Press selector lever cable ball joint - 1 - off from selector shaft lever.





- Remove mounting bracket on transmission - arrows -.

Take care not to bend or kink selector lever cable.

- Remove selector lever cable boot from the cover under selector mechanism and push it to the rear.





- Remove lower cover from shift mechanism - arrows -.

- Remove retaining clip - 1 - for selector lever cable on shift mechanism downward.





- Pull plastic securing spring - 2 - slightly to front and push pin - 3 - upward only as far as necessary - arrow -.

Make sure that pin is not pushed fully out.

- Remove selector lever cable - 4 - from shift mechanism.

Take care not to bend or kink selector lever cable.

Installing

Install in reverse order, paying attention to the following:

Tightening specifications. Refer to => [ Selector Lever Cable and Locking Cable Assembly Overview ] Selector Lever Cable and Locking Cable Assembly Overview and => [ Shift Mechanism Assembly Overview ] Shift Mechanism Assembly Overview.

- Install new securing clasp - 1 - for selector lever cable to shift mechanism.





Installation position: The angled end of the securing clasp faces toward the inside of the shift mechanism.

- Insert the end of the selector lever cable - 4 - into the joint of the selector lever.

- Press pin - 3 - downward - arrow -.

- Check whether plastic securing spring - 2 - has locked the pin.

- Bolt lower cover securely to shift mechanism - arrows -.





- Attach the selector lever cable boot into the lower cover under the selector mechanism.

- Move selector lever several times from "P" through " S".

Shift mechanism and selector lever cable must have freedom of movement during this, if necessary, replace selector lever cable or service shift mechanism.

Take care not to bend or kink selector lever cable.

- Place selector lever in position "P".

- Press selector shaft lever - 1 - on transmission completely toward rear - arrow - until parking lock engages.





When parking lock is engaged, it must not be possible to turn both front wheels in one direction at the same time.

- Make sure that selector lever cable has been routed free of kinks and tension.

- Carefully push the selector lever cable - 1 - onto the selector shaft lever ball head.





Do not bend selector shaft lever when pressing on, otherwise shift mechanism can no longer be adjusted exactly.

- Install transmission supports.

- Install subframe and when doing so following tightening sequence.

- Secure selector lever cable bracket - arrows -.

- Adjust selector lever cable. Refer to => [ Selector Lever Cable, Checking and Adjusting ] Selector Lever Cable, Checking and Adjusting.

- Tighten driveshaft on the transmission.

- Install exhaust system tension-free.