Additional Signals (Automatic Transmission), Checking

CAN-Bus terminal resistance, Direct Shift Gearbox (DSG) Mechatronic (J743) to Engine Control Module (ECM) (J623), checking

Special tools, testers and auxiliary items required

• Multimeter.

• Wiring diagram.

Test requirement

• A CAN-Bus malfunction was recognized.

• The Engine Control Module (ECM) (J623) Direct Shift Gearbox (DSG) Mechatronic (J743) fuses OK.

• The Direct Shift Gearbox (DSG) Mechatronic (J743) fuses OK.

• Battery voltage at least 12.5 volts.

• All electrical consumers such as, lights and rear window defroster, switched off.

• Vehicles with automatic transmission, shift selector lever into position "P" or "N".

• A/C switched off.

• Ground (GND) connections between engine/transmission/chassis OK.

• Ignition switched off.

Function

The Engine Control Module (ECM) (J623) communicates with other CAN-Bus capable control modules.

The control modules are connected by two data bus wires which are twisted together (CAN_High and CAN_Low), and exchange information (messages). Missing information on the CAN-bus is recognized as a malfunction by the Engine Control Module (ECM) (J623) and the other control modules connected to the CAN-bus.

Trouble-free operation of the CAN-Bus requires that it have a terminal resistance. This central terminal resistance is located in the Engine Control Module (ECM) (J623).

Test procedure

- Perform a preliminary check to verify the customers complaint. Refer to => [ Engine Control Module (ECM) (J623), replacing ] Engine Control Module (ECM) (J623).

Start diagnosis

- Disconnect the Direct Shift Gearbox (DSG) Mechatronic (J743) electrical harness connector.

• The Engine Control Module (ECM) (J623) must remain connected for the following step.

- Using a Multimeter, check the Direct Shift Gearbox (DSG) Mechatronic (J743) electrical harness connector terminals 10 to 15 for resistance.

Specified value: 60 to 72 ohms (at approx. 20° C)

If the specified value was not obtained:

- Check the wiring connection for an open circuit, short circuit to Battery (+) or Ground (GND).

- Check the wiring connection for damage, corrosion, loose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is found in the wiring:

- Replace the Engine Control Module (ECM) (J623).

If the specified value was obtained:

Checking wiring

If the manufacturers test box is being used. Perform the following step.

- Install the test box.

If the manufacturers test box is not being used. Perform the following step.

- Remove the Engine Control Module (ECM) (J623). Refer to => [ Engine Control Module (ECM) (J623), replacing ] Engine Control Module (ECM) (J623).

- Using a Multimeter, check the Direct Shift Gearbox (DSG) Mechatronic (J743) electrical harness connector to the Engine Control Module (ECM) (J623) electrical harness connector T121 for resistance.






Specified value: 1.5 ohms Max.

If the specified value was not obtained:

- Check the wiring connection for an open circuit, short circuit to Battery (+) or Ground (GND).

- Check the wiring connection for damage, corrosion, loose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is found in the wiring:

- Erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Mode 04 - Erase DTC Memory.

- Perform a road test to verify repair.

If the DTC does not return:

Repair complete, Generate readiness code. Refer to => [ Readiness Code ] Engine.

- End diagnosis.

If the DTC does return and no malfunction is detected in the wiring and the voltage supply was OK:

- Replace the Direct Shift Gearbox (DSG) Mechatronic (J743).

Final procedures

After the repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Mode 03 - Read DTC Memory.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Mode 04 - Erase DTC Memory.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Engine.

End of diagnosis