FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Input Shaft, Pinion/Hollow Shaft, Reverse Drive Gear and Reverse Gear Wheel Assembly Overview






Input Shaft, Pinion/Hollow Shaft, Reverse Drive Gear and Reverse Gear Wheel Assembly Overview





1 Bearing housing

2 Reverse drive gear

With support/reverse shaft

Reverse Gear Assembling Overview, refer to => [ Reverse Gear Assembling Overview ] Reverse Gear Assembling Overview

3 Bolt, 30 Nm

Quantity: 3

4 Reverse gear shift fork

5 Dowel pin with clamp

For mounting the reverse gear shift yoke to the selector rod

6 Securing ring

Install the thickest circlip that can just still be installed

Determine thickness, refer to => [ Transmission, Assembly Sequence ] Transmission, Assembly Sequence

7 3rd gear wheel

Installation position: the sanded side face the reverse gear synchronizer hub

8 Locking collar for reverse gear

Mark the installation position of the synchronizer hub before removing

Installation position: the cone faces the reverse gear synchronizer ring

9 Synchronizer hub for reverse gear

Installation position: High inner collar faces 3rd gear drive gear

10 Reverse gear synchronizer ring

Checking for wear, refer to => [ Checking synchronizer ring for wear ] Pinion Shaft and Hollow Shaft Assembly Overview

11 Reverse gear wheel

Insert spring before installing, refer to => [ Inserting spring into selector gear ] Pinion Shaft and Hollow Shaft Assembly Overview

Check the axial play with a Feeler Gauge (0.20 to 0.50 mm) after installing

12 Needle bearing

For reverse gear

13 Pinion

With inner race/double tapered roller bearing and needle bearing

Disassembling and assembling, refer to => [ Pinion Shaft and Hollow Shaft Assembly Overview ] Pinion Shaft and Hollow Shaft Assembly Overview

14 Needle bearing

For pinion/hollow shaft

Remove from the hollow shaft before pulling out the pinion

15 Hollow shaft

With selector gears for 1st and 2nd gear

Disassembling and assembling, refer to => [ Hollow shaft, disassembling and assembling ] Hollow shaft, disassembling and assembling

16 Input Shaft

Disassembling and assembling, refer to => [ Input Shaft Assembly Overview ] Input Shaft Assembly Overview