Input Shaft, Assembly Overview

Input shaft, assembly overview - 6 Spd. Manual Transmission 02X All Wheel Drive

Note:
^ Refer to technical data when installing new gears.
^ Lubricate all bearings on input shaft with gear oil before installing.





1 - Circlip

^ Mark
^ Installation position, - item 1 -
^ Determining thickness

2 - Ball bearing

3 - Circlip

^ Mark
^ Installation position, - item 2 -
^ Determining thickness

4 - Transmission housing
5 - Needle bearing

^ For input shaft

6 - Bolt, 24 Nm
7 - Input shaft

^ Adjusting

8 - Roller bearing

^ Detaching and installing
^ Installation position: collar faces splines for 2nd gear

9 - Outer race

^ For needle roller bearing

10 - Bearing housing
11 - Thrust washer

^ For 3rd speed selector gear

12 - Needle bearing

^ For 3rd gear

13 - Circlip

^ Mark
^ Installation position, - item 3 -

14 - 3rd speed selector gear
15 - Spring

^ Insert in 3rd speed selector gear
^ Allocation of spring to selector gear

16 - 3rd gear synchro-ring

^ Checking for wear

17 - Synchronizing hub for 3rd and 4th gear

^ Installation position: high inside collar faces 3rd speed selector gear

18 - Circlip

^ Mark
^ Installation position, - item 4 -
^ Re-determining thickness

19 - Locking collar for 3rd and 4th gear

^ Mark position in relation to synchronizing hub prior to removing

20 - Needle bearing

^ For 4th gear

21 - 4th gear synchro-ring

^ Checking for wear

22 - Spring

^ Insert in 4th speed selector gear
^ Allocation of spring to selector gear

23 - 4th speed selector gear
24 - Thrust washer

^ For 4th speed and 5th speed selector gears

25 - Needle bearing inner race

^ For 5th gear

26 - Needle bearing

^ For 5th gear

27 - 5th speed selector gear
28 - Spring

^ Insert in 5th speed selector gear
^ Allocation of spring to selector gear

29 - 5th gear synchro-ring

^ Checking for wear

30 - Synchronizing hub for 5th and 6th gear
31 - Locking collar for 5th and 6th gear

^ Mark position in relation to synchronizing hub prior to removing

32 - Needle bearing inner race

^ For 6th gear

33 - Needle bearing

^ For 6th gear

34 - 6th gear synchro-ring

^ Checking for wear

35 - Spring

^ Insert in 6th speed selector gear
^ Allocation of spring to selector gear

36 - 6th speed selector gear

37 - Thrust washer

^ For 6th speed selector gear

38 - Inner race
39 - Multi-point socket head bolt, 150 Nm
40 - Multi-point socket head bolt, 24 Nm
41 - Retaining plate
42 - Roller bearing

^ Bearing for input shaft in transmission cover
^ With lubricating unit
^ Always replace

43 - Transmission cover