FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Overhaul



Power steering gear, servicing

Special tools, testers and auxiliary items required





^ Hose clamp pliers V.A.G 1275
^ Torque wrench V.A.G 1331
^ Torque wrench V.A.G 1332

This overview is provisionally for all vehicles.

Note:
^ Replace self-locking nuts and bolts.
^ Welding and straightening work on steering components is not permitted.
^ Only use steering gear grease, Part No. AOF 063 000 04 to grease the rack.





1 - Tie rod end

^ Check dust caps for damage and correct seating

2 - Lock nut, 40 Nm
3 - Spring clamp

^ Always replace

4 - Boot

^ Check for damage
^ Must not be twisted after toe is adjusted
^ Can be replaced with steering gear installed
^ Remove to replace tie rods.

5 - O-ring

^ Always replace

6 - Power-assist steering gear

^ Grease rack with steering gear grease A0F 063 000 04
^ Different versions

7 - Ear hose clamp

^ Always replace
^ Tension using V.A.G 1275

8 - Tie rod, 100 Nm

^ Grease joint with steering gear grease A0F 063 000 04