Transmission Cover, Servicing

Transmission cover, servicing - 6 Spd. M/T 01X Front Wheel Drive





Special tools, testers and auxiliary items required

^ Thrust plate VW 401
^ Thrust plate VW 402
^ Press tool VW 408 A
^ Thrust disc VW 412
^ Thrust pad VW 512
^ Sleeve VW 519





Special tools, testers and auxiliary items required

^ Thrust pad VW 447 i
^ Holding fixture VW 801
^ Guide pin 10 - 15
^ Centering mandrel 3176
^ Torque wrench V.A.G 1331
^ - 1 - internal puller Kukko 21/2
^ - 1 - Internal puller Kukko 21/5
^ - 1 - Internal puller Kukko 21/6
^ - 4 - Counter-support Kukko 22/2





1 - Transmission cover
2 - Dowel sleeve

^ 2 x
^ For centralizing transmission cover on bearing housing
^ Drive out and in with drift 3121

3 - Roller bearing

^ Bearing for output shaft in transmission cover
^ Always replace
^ Pulling out
^ Pressing in

4 - Roller bearing

^ Bearing for input shaft in transmission cover
^ With lubricating unit
^ Always replace
^ Pulling out
^ Pressing in

5 - Ball sleeve

^ For selector rod for 1st and 2nd gear
^ Pulling out
^ Driving in

6 - Ball sleeve

^ For selector rod for 5th and 6th gear
^ Pulling out
^ Driving in

7 - Multi-point socket head bolt, 24Nm
8 - Retaining plate

^ Installation position





Pulling roller bearing for output shaft out of transmission cover

A - Counter-support, e.g. Kukko 22/2

B - Internal puller 37...46 mm, e.g. Kukko 21/6

Note:
^ Always replace needle roller bearing after pulling out.





Pressing new roller bearing for output shaft into transmission cover as far as the stop (press in carefully)

Support transmission cover with thrust plate VW 447 i directly below bearing mounting.





Pulling out ball sleeve - C - from transmission cover

A - Counter-support, e.g. Kukko 22/2

B - Internal puller 14.5 to 18.5 mm, e.g. Kukko 21/2





Driving ball sleeve into transmission cover until flush

Install ball sleeve - 1 - and - 2 - so that side with lettering (thicker metal) faces guide pin 10 - 15 or centering mandrel 3176.

Note:
^ Due to the housing depth use centering mandrel 3176 for driving in ball sleeve - 2 -.





Pulling roller bearing for input shaft out of transmission cover

Shorten (cut off) lubricating unit in needle roller bearing in order to insert internal puller - B -.

A - Counter-support, e.g. Kukko 22/2

B - Internal puller 30...37 mm, e.g. Kukko 21/5

Note:
^ Always replace needle roller bearing after pulling out.





Pressing new roller bearing for input shaft into transmission cover as far as stop (press in carefully)

Support transmission cover with thrust plate VW 447 i directly below bearing mounting.





Securing needle roller bearing and needle bearing in transmission cover.

- Insert retaining plate - 2 - with high shoulder - arrow - facing needle bearing - 1 - into transmission cover.
- Tighten hex socket head bolt - 3 - to 24 Nm.