FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Right Flange Shaft Oil Seal






Right Flange Shaft Oil Seal

Special tools, testers and auxiliary items required

Drift (VW 295)

Drift (2062)

Puller (T10037)

Drip tray (VAG 1306)

Torque wrench (VAG 1331)

Torque wrench (VAG 1332)

Sealing grease (G 052 128 A1)

Removing

Transmission is installed

Observe general repair instructions.

- Loosen bolt for right side drive axle/wheel hub.

- Remove right front wheel.

- Loosen bolts/quick release fasteners - 1 - and - 2 - and remove front sound insulation - A -.





- If installed, loosen quick release fasteners - 3 - and remove rear sound insulation - B -.

- If installed, remove sound insulation - arrows - in wheel housing (right side).





- Remove heat shield - arrows - for drive axle (right side).





- Remove drive axle (right side).

- Place drip tray (V.A.G 1306) underneath.





- Remove flange shaft (right side); by securing puller (T10037) to transmission housing - arrow -.

- Pry out flange shaft oil seal - arrow - using an assembly lever.





Installing





- Lightly oil outer circumference of new oil seal.

- Drive in new flange shaft oil seal using fitting drift (2062); keep seal straight when installing.

Insertion depth: 5.50 ± 0.15 mm below top of cover.

- Pack space between sealing lip and dust lip half-full with sealing grease (G 052 128 A1).

Inspect polygon bearings for visible damage - 2 -.





If the polygon bearings - 2 - do not run smoothly with the flange shaft removed, this does not necessarily indicate that the bearings are faulty. A test for noisy bearings can only be performed with the bearings installed.

The polygon bearings can only be replaced together with the flange shaft.

Always replace circlip for flange shaft - 5 -.

- Clamp flange shaft in vise, using jaw protectors. Use new circlip - A - to press old circlip out of groove in flange shaft.





- Drive flange shaft in with drift (VW 295 ).

- Install drive axle.

- Bolt on heat shield for drive axle (right side).

- Fill transmission with oil and check oil level. Refer to => [ Transmission Oil Level Checking ] 01X Transmission.

- Install sound insulation.

Tightening Specifications