Triple Roller Joint AAR 2000 Assembly Overview

Triple Roller Joint AAR 2000 Assembly Overview

Grease quantity and type

Filling outer joint with grease G 000 603.

Filling triple roller joint with grease G 000 605.





Regrease joint when replacing CV boot.





1 - Bolt

• Always replace after removal

• Loosen => [ Remove drive axle ] Drive Axle

• Fastening => [ Install drive axle ] Drive Axle

• Tightening specification => [ Install drive axle ] Drive Axle.

2 - Clamp

• Replace

3 - CV boot

• Check for tears and scuffing

• Before clamping hose clamp, raise protective joint boot briefly to balance pressure.

4 - Clamp

• Replace

5 - Socket head bolt

6 - Joint piece

7 - Triple rotor star with rollers

• Chamfer - arrow - faces splines drive axle splines

• When installing triple roller star on axle shaft, splines on axle shaft must be lightly coated with grease used in joint.

8 - Securing ring

• Replace

9 - Sealing ring

• Replace

10 - Cover

• Replace

11 - Clamp

• For triple roller joint

• Replace

12 - CV boot for triple roller joint

• Check for tears and scuffing

• Before clamping hose clamp, raise protective joint boot briefly to balance pressure. Joint must be in center position for this.

13 - Drive axle

14 - Securing ring

• Replace

• Insert in shaft groove

15 - Outer constant velocity joint

• Replace only as complete unit

• Installing: Drive onto shaft using plastic hammer until compressed circlip seats.

• Greasing

• Checking, refer to => [ Triple Roller Joint AAR 2000 Outer CV joint, Checking ] Triple Roller Joint AAR 2000 Outer CV joint, Checking

• When installing joint on axle shaft, splines on axle shaft must be lightly coated with grease used in joint.