Inner Constant Velocity Joint, 100 mm Assembly Overview

Inner Constant Velocity Joint, 100 mm Assembly Overview

Grease quantity and type

CV joints are packed with grease G 000 603:





Regrease joint when replacing CV boot.





1 - Bolt

• Always replace after removal

• Loosen => [ Remove drive axle ] Drive Axle

• Fastening => [ Install drive axle ] Drive Axle

• Tightening specification => [ Install drive axle ] Drive Axle.

2 - Outer constant velocity joint

• Replace only as complete unit

• Removing => [ Outer CV joint, removing ] Outer Constant Velocity Joint, 100 mm, Replacing

• Installing => [ Outer CV joint, installing ] Outer Constant Velocity Joint, 100 mm, Replacing

• Greasing

• Checking, refer to => [ Outer Constant Velocity Joint, 100 mm, Checking ] Outer Constant Velocity Joint, 100 mm, Checking

• When installing joint on axle shaft, splines on axle shaft must be lightly coated with grease used in joint.

3 - Securing ring

• Always replace

• Insert before mounting in ring groove (not visible with joint installed)

4 - Clamp

• Always replace

5 - CV boot for outer constant velocity (CV) joint

• Check for tears and chafing, replace if necessary

• In case of damage, check outer CV joint, refer to => [ Outer Constant Velocity Joint, 100 mm, Checking ] Outer Constant Velocity Joint, 100 mm, Checking

• Before clamping hose clamps, raise protective joint boot briefly to balance pressure.

• Sealing surfaces must be free of grease when installing.

6 - Drive axle

7 - Cover

• Always replace

8 - Gasket

• Always replace

9 - Securing ring

• Always replace

• Insert in shaft groove

10 - Inner constant velocity joint

• Exterior diameter: 100 mm

• Replace only as complete unit

• Removing => [ Inner CV joint, removing ] Inner Constant Velocity Joint, 100 mm, ServicingCV

• Installing => [ Inner CV joint, installing ] Inner Constant Velocity Joint, 100 mm, ServicingCV

• Greasing

• Adhesive surface must be free of oil and grease

• Checking, refer to => [ Inner Constant Velocity Joint, 100 mm, Checking ] Inner Constant Velocity Joint, 100 mm, Checking

• When installing joint on axle shaft, splines on axle shaft must be lightly coated with grease used in joint.

11 - Backing plate

12 - Socket head bolt

13 - Protective boot with cap

8GIn case of damage, check inner CV joint => [ Inner Constant Velocity Joint, 100 mm, Checking ] Inner Constant Velocity Joint, 100 mm, Checking

• Check for tears and scuffing

• Replace only as complete unit

• Removing => [ Inner CV joint, removing ] Inner Constant Velocity Joint, 100 mm, ServicingCV

• Installing => [ Inner CV joint, installing ] Inner Constant Velocity Joint, 100 mm, ServicingCV

• Protective boot-drive axle sealing surfaces and cap must be free of grease when installing