Inner CV Joint, 108 mm Diameter Assembly Overview
Inner CV Joint, 108 mm Diameter Assembly Overview
Grease quantity and type
CV joints are packed with grease G 000 603:
Regrease joint when replacing CV boot.
1 - Cover
• Always replace
2 - Securing ring
• Remove and install with commercially-available circlip pliers
3 - Inner constant velocity joint
• Exterior diameter: 108 mm
• Replace only as complete unit
• Removing => [ Inner CV joint, removing ] Inner CV Joint, 108 mm Diameter, Servicing
• Installing => [ Inner CV joint, installing ] Inner CV Joint, 108 mm Diameter, Servicing
• Greasing
• Adhesive surface must be free of oil and grease
• Checking, refer to => [ Inner CV Joint, 108 mm Diameter, Checking ] Inner CV Joint, 108 mm Diameter, Checking
• When installing joint on axle shaft, splines on axle shaft must be lightly coated with grease used in joint.
4 - Protective boot with cap
• in case of damage, check inner CV joint, refer to => [ Inner CV Joint, 108 mm Diameter, Checking ] Inner CV Joint, 108 mm Diameter, Checking
• Check for tears and scuffing
• Replace only as complete unit
• Protective boot-driveshaft sealing surfaces and cap must be free of grease when installing
5 - Backing plate
6 - Socket head bolt
7 - Axle shaft
8 - Clamp
• Always replace
9 - CV boot for outer constant velocity (CV) joint
• Without ventilation bore
• Check for tears and chafing; replace if necessary.
• In case of damage, check outer CV joint, refer to => [ Outer CV Joint, 108 mm Diameter, Checking ] Outer CV Joint, 108 mm Diameter, Checking
• Sealing surfaces must be free of grease when installing.
10 - Clamp
• Always replace
11 - Securing ring
• Always replace
• Installed position => [ Location of spacer and spring washer (wheel
side) ] Peened Triple Roller Joint AAR 2600 i or 3300 i Assembly Overview
12 - Dished washer
• Installed position => [ Location of spacer and spring washer (wheel
side) ] Peened Triple Roller Joint AAR 2600 i or 3300 i Assembly Overview
13 - Spacer ring (plastic)
• Installed position => [ Location of spacer and spring washer (wheel
side) ] Peened Triple Roller Joint AAR 2600 i or 3300 i Assembly Overview
14 - Securing ring
• Always replace
• Insert in shaft groove
15 - Outer constant velocity joint
• Replace only as complete unit
• Servicing, refer to => [ Outer CV Joint, 108 mm Diameter, Replacing ] Outer CV Joint, 108 mm Diameter, Replacing
• Installing: Drive onto shaft using plastic hammer until compressed circlip seats.
• Circlip must lie in joint chamfer when guiding in, guide with pliers if necessary.
• Greasing
• Checking, refer to => [ Outer CV Joint, 108 mm Diameter, Checking ] Outer CV Joint, 108 mm Diameter, Checking
• When installing joint on axle shaft, splines on axle shaft must be lightly coated with grease used in joint.
16 - Bolt
• Always replace
• Loosen => [ Remove drive axle ] Drive Axle
• Fastening => [ Install drive axle ] Drive Axle
• Tightening specification => [ Install drive axle ] Drive Axle.