FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Bearings D and E For Disc Set I



Bearings D and E for Disc Set I - 01J, Continuously Variable Transmission (CVT)

Special tools, testers and auxiliary items required

^ Thrust piece VW 432
^ Seal driver-front wheel bearing 3158
^ Sleeve T40088/2 from assembly device T40088

Removing

^ Intermediate housing removed





- Place the intermediate housing on two wood supports - arrows - so as not to damage the selector shaft and the sealing surface.





- Remove circlip - arrow -.





- Turn intermediate housing.
- Remove bearings "D" and "E" for disc set "I" using thrust piece VW 432 - arrow -.

Installing





- Place intermediate housing on two wood supports - arrows - so as not to damage the selector shaft and the sealing surface.

^ When removing, bearing "E" must always be replaced.





- Install new bearing "E" (ball bearing for disc set "I") - 1 - on the intermediate housing.

^ The oil grooves in the outer bearing race face upward.





- Install bearing "E" (ball bearing for disc set "I") using T40088/2 from assembly tool T40088 and drift sleeve 3158 all the way in - arrow -.





- Install bearing "D" - 1 - (roller bearing for disc set "I") in the intermediate housing.

^ Installation position: printed side faces up.





Note:
^ Depending on the version, different bearings are installed:

A - Bearing "D" with inner race

B - Bearing "D" without inner race





^ Install bearing "D" (roller bearing for disc set "I") using T40088/2 from assembly tool T40088 and drift sleeve 3158 all the way in - arrow -.





^ Install circlip - arrow - and press it in further if necessary.