Bearing C For Disc Set I

Bearing C for Disc Set I - 01J, Continuously Variable Transmission (CVT)

Special tools, testers and auxiliary items required

^ Thrust ring VW 429
^ Drift 10 - 206
^ Valve seal removal tool 3364
^ Heat gun V.A.G 1416
^ Thrust piece T40145
^ Bracket, commercially available, for example KUKKO 22-1
^ Internal puller, commercially available, for example SCHREM 20 through 29.5

Removing

- Remove chain and disc set "I".
- Remove suction jet pump.

Note:
^ The suction jet pump must be removed, so that it does not get damaged as the transmission housing warms up.





- Remove circlip - arrow -.





- Mount valve seal removal tool 3364 on the oil pipe, as illustrated.
- If necessary, carefully tap the oil pipe with a plastic hammer.

Note:
^ The claws on the valve seal removal tool 3364 will not close completely.

- Carefully pull the oil pipe and valve seal removal tool 3364 upward.





- Mount internal puller, commercially available, for example SCHREM 20 through 29.5 - 1 - on the bearing "C" and tighten.

CAUTION!
Danger of getting burned!
^ Always wear protective gloves.





- Warm the transmission housing all around bearing "C" for disc set "I" using the heat gun V.A.G 1416 to approximately 180 degree C.





- Mount thrust ring VW 429 centrally onto the transmission housing around the bearing "C" for disc set "I".
- Tighten bracket, commercially available, for example KUKKO 22-1 - 2 - on the internal puller, commercially available, SCHREM 20 through 29.5 - 1 - and support it against the thrust ring VW 429.
- Cool bearing "C" for disc set "I" with, for example, cooling spray.
- Remove bearing "C" for disc set "I" bracket, commercially available KUKKO 22-1 straight out of the transmission housing.

Installing

CAUTION!
Check the bearing "C" for wear.





- Install bearing "C" for disc set "I" with thrust piece T40145 carefully all the way in - arrow -.

^ Installation position: the inscribed, smooth and even side faces upward toward the thrust piece.





- Install circlip - arrow -





- Carefully install oil pipe using drift 10 - 206 all the way in - arrow -.

^ The oil pipe collar must touch the transmission housing all the way around.

- Install suction jet pump.
- Install chain and disc set "I".