FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Sealing Ring For Right Flange Shaft and Grooved Ball Bearing, Replacing



Sealing ring for right flange shaft and grooved ball bearing, replacing - 01J, Continuously Variable Transmission (CVT)





Special tools, testers and auxiliary items required

^ Pressure plate VW 401
^ Pressure plate VW 402
^ Punch VW 407
^ Punch VW 412
^ Extractor lever VW 681
^ Driving sleeve 32-109

Special tools, testers and auxiliary items required





^ Tube 2040





^ Driver 2062

Work procedure

- Remove right flange shaft.

Seal, removing





- Remove securing ring - arrow A - for grooved ball bearing.





- Press flange shaft out of mounting bracket for flange shaft as shown in the illustration.
- Pull sealing ring for flange shaft out of mounting bracket using extractor lever VW 681.

Removing grooved ball bearing





- Press grooved ball bearing out of mounting bracket.





Installing grooved ball bearing

Sealing ring, installing





- Press new grooved ball bearing into mounting bracket.
- Coat outer edge and sealing lip of oil seal with axle oil.

^ Installation position: The open side of the sealing ring faces the transmission.

- Drive in new sealing ring for right flange shaft uniformly using driver 2062 5.5 mm below surface of mounting bracket, do not cant when doing so.

Note:
^ If reinstalling an old flange shaft, the seal must be driven in approx. 6.5 mm so that the new seal does not sit on the running surface of the old seal.





- Press mounting bracket with grooved ball bearing onto flange shaft.





- Insert securing ring - arrow A -.
- Install right flange shaft.
- Check gear oil level in front final drive.