FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Right Flange Shaft Seal and Bearing J



Right Flange Shaft Seal and Bearing J - 01J, Continuously Variable Transmission (CVT)

Special tools, testers and auxiliary items required

^ Pressure plate VW 401
^ Pressure plate VW 402
^ Punch VW 407
^ Punch VW 412
^ Extractor lever VW 681
^ Driving sleeve 32 - 109
^ Tube 2040
^ Driver 2062

Procedure

- Remove right flange shaft.





- Remove securing ring - arrow A - for ball bearing.

Removing shaft seal





- Press flange shaft out of mounting bracket for flange shaft as shown in the illustration.
- Pull flange shaft seal out of mounting bracket using Extractor lever VW 681.





Remove bearing "J" (ball bearing for the right flange shaft)

- Press ball bearing out of mounting bracket.





Install bearing "J" (ball bearing for right flange shaft)

- Press new ball bearing into mounting bracket.





Installing shaft seal

- Coat outer edge and sealing lip of shaft seal with axle oil.

^ Installation position: Open side of shaft seal faces transmission.

- Drive in new right flange shaft seal uniformly with Driver 2062.

^ Production drive-in depth 5.5 mm below mounting bracket surface.
^ If re-using the used flange shaft, repair drive-in depth is 6.5 mm.

Note:
^ Do not angle shaft seal when driving in.





- Press mounting bracket with the ball bearing onto flange shaft.





- Insert securing ring - arrow A -.
- Install right flange shaft.
- Check gear oil level in front final drive.