Intercooler: Testing and Inspection
Charge Air System
=> [ Safety Precautions ] Charge Air System
=> [ Clean Working Conditions ] Charge air system
=> [ Charge Air Pressure Sensor, Checking ] Charge Air Pressure Sensor, Checking
General Notes
• Charge air system must be properly sealed.
• Always replace self-locking nuts.
• Charge air hoses and pipes as well as their connections must be free of oil and grease before re-installation.
• Do not assemble charge air hoses and pipes with lubricants containing oils, only coat with water (without additives) if necessary.
• Note installation marks on hoses and components.
• All hose connections for charge air system are secured by spring-type clamps or by connector couplings.
• Install only approved clamps for securing hose connections
• Spring Type Clip Pliers (VAS 5024 A) or Hose clamp pliers (V.A.G 1921) are recommended for installing spring clamps.
• For connector couplings, always note the following points:
- Release connector coupling by pulling securing clip - arrow -.
- Disconnect hose and line without the assistance of tools.
- When assembling, make sure retaining tabs - A - are engaged securely.