Brake Pedal Assy: Description and Operation

Brake pedal, assembly overview

CAUTION:
The brake pedal travel must not be restricted/shortened by additional floor coverings.





1 - Instrument panel cross member

2 - Retaining clip (2x)

^ Always replace
^ Install onto pin

3 - Pin

^ Insert into clutch pedal and brake pedal
^ Lock pin in pedal.

4 - Mounting bracket

^ Accelerator pedal stop plate

5 - Hex socket head bolt, 10 Nm

6 - Accelerator module

^ Screw into pedal bracket

7 - Combi bolt, 25 Nm

^ Tighten in vehicle after brake booster has been installed

8 - Brake light switch

9 - Clutch switch

10 - Socket head bolts, 5 Nm

11 - Combi bolt, 20 Nm

^ Always replace

12 - Brake pedal

^ Install pin.
^ Engage brake pedal in brake booster (you should hear it click into place).

13 - Master cylinder

^ Seal must not be removed.

14 - Spring

^ White spring mounting to pedal bracket, black spring mounting to clutch pedal

15 - Retainer

16 - Clutch pedal

^ Secured by adjusting clutch master cylinder

17 - Pin

^ Install pedal bracket onto pin.