Dual-Mass Flywheel and Drive Plate, Removing and Installing

Dual-mass flywheel and drive plate, removing and installing

Dual-mass flywheel, removing and installing

Special tools, testers and auxiliary items required

^ Counter-holder tool 3067

Removing
^ Engine or transmission removed.

- Remove clutch pressure plate.

CAUTION: To prevent damage to dual-mass flywheel when removing, bolts -B - must not be removed using an air-powered or impact wrench. Only removing bolts by hand is permitted.

- Rotate dual-mass flywheel - A - so that bolts - B - stand centered to holes - arrows -.
- When removing bolts - B -, make sure that bolt head does not contact dual-mass flywheel - arrows - and thereby cause damage when turning it further.

- Insert counter-holder 3067 into hole in cylinder block - B -.
- Mark dual-mass flywheel to engine.
- Remove dual-mass flywheel.

Installing
Installation is in reverse order of removal, note the following:

- Use new bolts when securing.

- Insert counter-holder 3067 into hole in cylinder block - A -.

Torque Specification:

Drive plate, removing and installing

Special tools, testers and auxiliary items required

- Flywheel lock adapter VW 558
- Hex bolt M8x45 and two M10 hex nuts
- Depth gauge

Removing
^ Engine or transmission removed.

- Mark drive plate to engine

- Secure flywheel lock adapter VW 558 with hex bolt M8x45 to drive plate. Insert two M10 hex nuts between flywheel lock adapter and drive plate. Installed location of flywheel retainer: - A - to loosen, - B - to tighten
- Remove drive plate.
- Remove shim from behind it.

Installing

- Set drive plate in place, using washer with notches - 1 -.
- Insert new bolts - 3- and tighten to 30 Nm.

- Check dimension - a - an three points and calculate mean value.

^ Specified value: 19.5 to 21.1 mm

Note:
^ This is measured through the hole in the drive plate to the machined surface of the cylinder block.

If specification is not obtained:

- Remove driver plate and remove or add shim - 2 -.
- Repeat measuring procedure by tightening drive plate to 30 Nm.

If specified value is achieved:

- Tighten bolt to torque specification.