FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Headlamps, Service Preparation






Headlamps, Service Preparation

The following equipment and engine-dependent procedures are required in order to replace certain headlamp bulbs.

1.8L 4-Cylinder Turbo Engine, Preparation

Procedure

- Remove screws - arrows -.





- Remove Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (N80)- 1 - at air duct.

- Remove air duct - 2 -.

- Disconnect electrical connections:





1. at Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (N80)

2. at Mass Air Flow (MAF) Sensor (G70)

3. at Wastegate Bypass Regulator Valve (N75)

- Disconnect hoses - 4... 7 -.

- Disconnect hose to secondary air pump.

- Set aside wiring.

- Release fastener - 8 -.

- Remove air cleaner housing.

The vacuum line leading to combination valve for secondary air is clipped onto the underside of the air intake hose.

Install in reverse order of removal.

2.0L 4-Cylinder Turbo FSI Engine, Preparation

Procedure

- Remove screws - arrows -.





- Remove Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (N80) - 1 - at air duct.

- Remove air duct - 2 -.

- Remove air intake hose - 1 - between turbocharger and air cleaner housing.





- Disconnect electrical connection - 2 - at Mass Air Flow (MAF) Sensor (G70).

- Pull off clip - 3 - and remove air cleaner housing together with Mass Air Flow (MAF) Sensor (G70).

Install in reverse order of removal.

3.0L 6-Cylinder Engine, Preparation

Procedure

- Remove screws - arrows -.





- Remove Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (N80) - 1 - at air duct.

- Remove air duct - 2 -.

- Pull off lines and disconnect electrical connections:





1. at Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (N80)

2. vacuum hose at Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (N80)

3. at Mass Air Flow (MAF) Sensor (G70)

- Pull off hose connections, set aside hoses and remove air cleaner housing - arrows -

Disregard - 4 - and - 5 -.

Install in reverse order of removal.

3.2L 6-Cylinder FSI Engine, Preparation

Procedure

- Remove screws - arrows -.





- Remove air duct - 1 - and - 2 -.

- Release fastener - arrow -.





- Remove air cleaner housing.

Install in reverse order of removal.

4.2L 8-Cylinder Engine, Audi S4, Preparation

Procedure

- Remove right engine cover - 1 -.





- Remove screws - arrows -.





- Remove Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (N80) - 1 - at air duct.

- Remove air duct - 2 -.

- Disconnect electrical connection - 2 - at Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (N80 ).





- Disconnect electrical connection - 3 - at Mass Air Low (MAF) Sensor (G70).

- Disconnect hose - 1 - to secondary air pump.

- Remove air intake hose - 4 - at Mass Air Low (MAF) Sensor (G70).

- Set aside wiring harness at air cleaner housing.

- Remove clip - arrow - and remove air cleaner housing together with Mass Air Low (MAF) Sensor (G70).

Install in reverse order of removal.

4.2L 8-Cylinder FSI Engine, Audi RS4, Preparation

Procedure

- Remove rear engine cover in direction of - arrows -.





- Remove screws - arrows -.





- Remove air duct - 1 - and - 2 -.

- Disconnect electrical connection - 4 - for Mass Air Flow (MAF) Sensor (G70).





- Remove hose - 5 - to Secondary Air Injection (AIR) pump.

- Remove vacuum hoses - 1 -.

- Remove air guide hose - 3 - at Mass Air Flow (MAF) Sensor.

- Free up wiring harness at air filter housing.

- Remove screws - arrows - and remove upper part of air filter housing.

- Disengage electrical wiring harness bracket at body.

- Remove clip - arrow - and remove air filter housing with Mass Air Flow (MAF) sensor.

Disregard item - 6 -.

Install in reverse order of removal.