FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Torsen Housing and Torsen Differential, Removing and Installing



Torsen housing and Torsen differential, removing and installing, 02X, 6-Speed Four-Wheel Drive M/T

Note:
^ The Torsen housing can also be removed when the transmission is in the vehicle.





1 - Torsen housing
^ With or without vibration damper, depending on design

2 - Bolt, 10 Nm plus an additional 45° 1/8 turn
^ 6x

3 - Spring
^ Fit onto flange shaft in Torsen housing
^ Outside diameter: approx. 35 mm

4 - Torsen differential
^ Can only be serviced by manufacturer
^ Pressing off ball bearing from Torsen differential
^ Pressing ball bearing onto Torsen differential

5 - Spring
^ Fit onto pinion shaft/hollow shaft
^ Outside diameter: approx. 31 mm

6 - O-ring
^ Always replace
^ Lubricate with gear oil

7 - Transmission





Pressing ball bearing off Torsen differential
A - Splitter 22 to 115 mm, e.g. Kukko 17/2





Pressing ball bearing onto Torsen differential
The collar of press tool 3118 points toward thrust disc VW 412.