Input Shaft, Assembly Overview

Input shaft, assembly overview, 01X, 6-Speed Front-wheel Drive M/T

Note:
^ Refer to technical data when installing new gears.
^ Lubricate all bearings on input shaft with gear oil before installing.





1 - Circlip
^ Mark
^ Installation position, - item 1 -
^ Determining thickness

2 - Ball bearing

3 - Circlip
^ Mark
^ Installation position - item 2 -
^ Determining thickness

4 - Transmission housing

5 - Needle bearing
^ For input shaft

6 - Bolt, 24 Nm

7 - input shaft

8 - Roller bearing
^ Disassembling and assembling
^ Installation position: collar faces splines for 2nd gear

9 - Outer race
^ For needle roller bearing

10 - Bearing housing

11 - Thrust washer
^ For 3rd speed selector gear

12 - Needle bearing
^ For 3rd gear

13 - Circlip
^ Mark
^ Installation position - item 3 -

14 - 3rd speed selector gear

15 - Spring
^ Insert in 3rd speed selector gear

16 - 3rd gear synchro-ring
^ Checking for wear

17 - Synchronizing hub for 3rd and 4th gear
^ Installation position: high inside collar faces 3rd speed selector gear

18 - Circlip
^ Mark
^ Installation position - item 4 -
^ Re-determining thickness

19 - Locking collar for 3rd and 4th gear
^ Mark position in relation to synchronizing hub prior to removing

20 - Needle bearing
^ For 4th gear

21 - 4th gear synchro-ring
^ Checking for wear

22 - Spring
^ Insert in 4th speed selector gear

23 - 4th speed selector gear

24 - Thrust washer
^ For 4th speed and 5th speed selector gears

25 - Needle bearing inner race
^ For 5th gear

26 - Needle bearing
^ For 5th gear

27 - 5th speed selector gear

28 - Spring
^ Insert in 5th speed selector gear

29 - 5th gear synchro-ring
^ Checking for wear

30 - Synchronizing hub for 5th and 6th gear

31 - Locking collar for 5th and 6th gear
^ Mark position in relation to synchronizing hub prior to removing

32 - Needle bearing inner race
^ For 6th gear

33 - Needle bearing
^ For 6th gear

34 - 6th gear synchro-ring
^ Checking for wear

35 - Spring
^ Insert in 6th speed selector gear

36 - 6th speed selector gear

37 - Thrust washer
^ For 6th speed selector gear

38 - Inner race

39 - Multi-point socket head bolt, 150 Nm

40 - Multi-point socket head bolt, 24 Nm

41 - Retaining plate

42 - Roller bearing
^ Bearing for input shaft in transmission cover
^ With lubricating unit
^ Always replace

43 - Transmission cover