3rd to 6th Gear Assembly Overview, Removing and Installing

3rd to 6th gear assembly overview, removing and installing, 01X, 6-Speed Front-wheel Drive M/T, 01X, 6-Speed Front-wheel Drive M/T

Note:
^ 3rd to 6th speed selector gears should have an axial play of 0.20 to 0.50 mm after installing.





1 - Bearing housing
^ With input shaft and output shaft

2 - Oil collector
^ With magnet
^ Clipped into reverse shaft support.

3 - Circlip
^ Install thickest circlip that will still just fit.

4 - 6th gear wheel

5 - Spacer sleeve

6 - 5th gear wheel
^ Installation position: high inside collar faces 4th gearwheel

7 - 4th gear wheel
^ Installation position: high inside collar faces 5th gearwheel

8 - Circlip
^ Install thickest circlip that will still just fit.

9 - 3rd gear wheel
^ Installation position: machined side faces reverse gear synchronizing hub

10 - Thrust washer
^ For 3rd speed selector gear

11 - Needle bearing
^ For 3rd gear

12 - 3rd speed selector gear
^ Insert spring before installing
^ Check axial clearance after installing using feeler gauge (0.20 to 0.50 mm)

13 - 3rd gear synchro-ring
^ Checking for wear

14 - Circlip
^ Mark

15 - Synchronizing hub for 3rd and 4th gear
^ Installation position: high inside collar faces 3rd speed selector gear

16 - Circlip

17 - Locking collar for 3rd and 4th gear
^ Mark position in relation to synchronizing hub prior to removing

18 - Selector fork for 3rd and 4th gear

19 - Pin with clip
^ For securing selector fork for 3rd and 4th gear to selector rod

20 - 4th gear synchro-ring
^ Checking for wear

21 - 4th speed selector gear
^ Insert spring before installing
^ Check axial clearance after installing using feeler gauge (0.20 to 0.50 mm)

22 - Needle bearing
^ For 4th gear

23 - Thrust washer
^ For 4th speed and 5th speed selector gears

24 - Needle bearing inner race
^ For 5th gear

25 - Needle bearing
^ For 5th gear

26 - 5th speed selector gear
^ Insert spring before installing
^ Check axial clearance after installing using feeler gauge (0.20 to 0.50 mm)

27 - 5th gear synchro-ring
^ Checking for wear

28 - Synchronizing hub for 5th and 6th gear

29 - Locking collar for 5th and 6th gear
^ Mark position in relation to synchronizing hub prior to removing

30 - Needle bearing inner race
^ For 6th gear

31 - Needle bearing
^ For 6th gear

32 - 6th gear synchro-ring
^ Checking for wear

33 - 6th speed selector gear
^ Insert spring before installing
^ Check axial clearance after installing using feeler gauge (0.20 to 0.50 mm)

34 - Thrust washer
^ For 6th speed selector gear

35 - Inner race
^ For needle roller bearing

36 - Multi-point socket head bolt, 150 Nm

37 - Selector fork for 5th and 6th gear

38 - Pin with clip
^ For securing selector fork for 5th and 6th gear to selector rod