FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Front Bumper (RS4) - Assembly Overview



Front bumper (RS4)-assembly overview

NOTE:

- Removal and installation is done the same as the standard bumper from model year 2006.
- Only differing steps are described.







1 - Screw
- 6 Nm
2 - Bumper cover
- Removal and installation as with standard production.

NOTE: While installing, the following sequence described for assembling/bolting must be observed for correct assembly.
- Set cover onto vehicle and first clip the left and right side piece into guide parts - 10 -.
- Tighten nuts on fender connection.
- Tighten bolts - 12 - to wheelhousing liner.
- Loosely thread in bolts - 1 -.

- Close hood and check cover for projection and recess.
- If necessary, check position of cover and tighten bolts - 4 -.
- Tighten bolt on support piece to 2 Nm.
- Bumper cover, removing and installing.
- Crossmember, removing and installing.

3 - Guide piece
4 - Screw
- 1 Nm
5 - Brace for fender
6 - Bumper crossmember
7 - Support piece

NOTE: When turning adjustment screw, make sure mounting bracket raises.

- Before installing bumper cover, adjust support piece adjusting screw.
- Tighten adjustment screw to 2 Nm with a long Torx wrench - T30 - through holes in cover - arrows -.
- To disassemble, drill off pop rivet heads.

8 - Front spoiler
- Remove screws - 10 -.
- Slide spoiler back slightly out of bumper cover guides.
- Remove spoiler downward.
9 - Expanding rivet
10 - Screw
- 2 Nm
11 - Spring nut







Air intake grille for S4

- Remove bolt - arrows -.
- Press air intake grille - 2 - on the inside of bumper cover - 2 - as shown toward rear out of locking mechanism.
- Remove air intake grille forward from bumper cover.