Shift Forks, Servicing

Shift forks (transmission as of approx. 04.2003), servicing, 02M/02Y, 5 & 6 Speed M/T, AWD





Special tools, testers and auxiliary items required
^ Thrust plate VW 402
^ Punch VW 411
^ Tube Trans. Drive Shaft VW 426
^ Thrust Pad 16.5/28 mm Dia. VW 431
^ Internal puller 1 - Kukko 21/3
^ Support 4 - Kukko 22/1





1 - Rubber damper
^ Can be pulled out of shift rod and inserted by hand

2 - Shift rod with shift fork for 1st and 2nd gear

3 - Shift rod with shift fork for 3rd and 4th gear

4 - Shift rod with shift fork for 5th and 6th gear

5 - Shift fork for reverse gear

6 - Ball sleeve
^ Pulling out
^ Pressing in





Pulling off ball sleeve for reverse gear shift fork
A - Internal puller 18 to 23 mm Kukko 21/3
B - Support Kukko 22/1





Pressing in ball sleeve for reverse gear shift fork