Hydraulic System, Assembly Overview

Hydraulic system, assembly overview, 02M/02Y, 5 & 6 Speed M/T, AWD





1 - Brake fluid reservoir

2 - Supply hose

3 - Clutch master cylinder

4 - Retainer
^ Replace only with clutch master cylinder removed
^ Pry off
^ Pressing on

5 - Clutch pedal

6 - Hex nut, 25 Nm
^ Qty. 2
^ Self-locking
^ Replace

7 - Seal/O-ring
^ Seal/O-ring matched to material of line connections
^ Insert with brake fluid
^ Install on line connection

8 - Hose/line assembly
^ With frequency modulator
^ Disconnect from clutch master cylinder and install
^ Disconnect from clutch slave cylinder

9 - Bracket
^ Secured to body

10 - Seal/O-ring
^ Seal/O-ring matched to material of line connections
^ Insert with brake fluid
^ Install on line connection

11 - Bleeder connection

12 - Seal/O-ring
^ Seal/O-ring matched to material of line connections
^ Insert with brake fluid
^ Install on line connection

13 - Clip
^ To remove hose/line assembly, pull out clip until stop

14 - Bleeder valve
^ Clutch system, bleeding

15 - Dust cap

16 - Clip
^ To remove hose/line assembly, pull out clip until stop

17 - Clutch slave cylinder (release bearing with hydraulic actuation)
^ Can only be removed when transmission is removed

18 - Clip
^ to remove hose/line assembly, pull out clip until stop





Pry off retainer
- Pry off retainer - A - in direction of - arrow - using a pliers.





Press on clutch master cylinder operating rod
- Press clutch master cylinder operating rod into retainer - A - - arrow -.





O-rings for hose/line assemblies
1. For metal line connection
2. For plastic line connection