Oil Pan, Removing and Installing

Oil pan, removing and installing, 09G, 6 Speed A/T

Special tools, testers and auxiliary items required





^ Drip tray V.A.G 1306





^ V.A.G 1331 Torque wrench
^ Protective goggles

Note:
^ Rules for cleanliness when working on the automatic transmission.
^ General repair instructions.

Removing





- Remove sound insulation (arrows).
- Place drip tray V.A.G 1306 under transmission.

WARNING! Wear protective goggles.





- Unscrew ATF drain plug -B- and drain ATF.
- Unscrew ATF inspection plug -A-.





- Unscrew overflow pipe -C- (Allen key, size 5) and allow remaining ATF to drain away.





- Loosen 8 bolts of oil pan (arrows) in a diagonal sequence.

Note: There is still ATF in the oil pan, because not all of it can drain away via the aperture -A-.

- Remove oil pan with oil pan gasket.

Installing
Installation is performed in the reverse order; note the following:
- Clean two magnets in flanges of oil pan. Watch for full contact of magnets with oil pan.

Note: The magnets must always be installed at the intended locations in the oil pan.

- Clean seal and sealing surfaces and remove oil residue.
- Make sure oil pan gasket is correctly positioned.

Note: No wiring must be pinched when the oil pan is installed.

- Install 8 bolts of oil pan (arrows) in a diagonal sequence and tighten in stages.





- Replace seal of ATF drain plug.
- Screw in ATF drain plug -B-.





- Install overflow pipe -C- (Allen key, size 5).
- Fill with ATF, check ATF level and top off.

Note: The seal -B- of the ATF inspection plug must be replaced after the ATF has been checked.

Tightening torques