FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Engine Coolant Temperature (ECT) Sensor -G62-, Testing



Engine Coolant Temperature (ECT) Sensor -G62-, Testing







Special tools and equipment
- VAG 1526 A
- VAG1594 A
- VAG 1598/31
- VAG 5051 with VAS 5051/1

Test requirement:
- Engine cold

Test sequence
- Connect the vehicle diagnostic, testing and information system VAS 5051, Vehicle Diagnostic, Testing and Information System VAS 5051, Connecting and Selecting Functions , and select the vehicle system "01 - Engine electronics" from the menu. When doing this the engine should be idling.







Display on VAS 5051:
- Select the diagnosis function "08 - Read data block" from the menu -1-.







Display on VAS 5051:
1 - Enter display group
(figures up to 255)
- Using the keypad -2-, enter "004" to select Display group 004 and confirm entry with Q button.







Display on VAS 5051:
- Check display value for engine coolant temperature sensor (display zone -3-).







- Press the <- button to exit from the function "08 - Read data block".

If display zone 3 shows an implausible value:
- Unplug connector on engine coolant temperature sensor.







- Connect multimeter (resistance test range) between contacts C and D on the sender.
Scale A shows resistance values for temperature range 0 to 50 degrees C and scale B the values for temperature range 50 to 100 degrees C.







Examples:
- 30 degrees C corresponds to a resistance from 1500 to 2000 Ohms
- 80 degrees C corresponds to a resistance from 275 to 375 Ohms

If the specification is not attained:
- Fit a new engine coolant temperature sensor.

If the specification is obtained:
- Connect test box VAG 1598/31 to wiring harness for engine control module. Do not connect to the engine control module itself.







- Test for open circuit and short to positive or Ground in the following wiring connections:

Connector Contact Test box VAG 1598/31 Socket
3 (signal) 93
54 108

- Test for short circuits between the two wires.
- Correct any open/short circuit as necessary.

If no fault is detected:
- Fit a new engine control module.