Shift Mechanism, Adjusting
Shift Mechanism, Adjusting
The following points are essential to ensure correct shift adjustment:
• Operating and transfer elements of shift mechanism must be in proper condition.
• Shift mechanism must move freely.
• The transmission, clutch and clutch mechanism must be in proper condition.
• Transmission in neutral position.
Procedure
- Remove shift knob with cover. Refer to => [ Shift Knob with Cover ] Shift Knob With Cover.
Vehicles with large radio slot
- Remove air conditioning operating unit.
Vehicles with small radio slot
- Raise cover - 1 - first in direction of - arrow A - and pull this out in direction of - arrow B -.
Continued for all vehicles
- Remove screws - arrow C - and then remove ashtray - 2 - from center console.
- Disconnect ashtray lighting electrical connector.
- Remove foam wedges from center console.
- Remove noise insulation upward.
- Remove shifter housing noise insulation - arrows -.
- Measure distance - a - between both threaded screws in shift mechanism
• Specification: Dimension - a - = 85 mm
• Measured from center of threaded screw to center of threaded screw.
- If this is not the case, adjust distance - a - as follows:
- Loosen bolt - arrow - for push rod.
• You must be able to move shift lever support back and forth lightly on sliding piece.
- Adjust dimension - a - by moving shift lever bracket.
- Tighten the push rod screw - arrow -. Torque specification => [ (Item 12) Internal hex bolt - 23 Nm ] Selector Rod, Connecting Rod and Push Rod Assembly Overview
- Loosen push rod screw - arrow -.
• The connection of selector rod to selector mechanism must move freely.
Align shift lever as follows:
- Center the shift lever in the ball guide.
• The distance from the ball guide to the shift lever - arrows - must be equal at all places.
- Align shift lever so that it points in direction of travel and faces only very slightly (2°) toward right.
- Hold shift lever in this position.
- Tighten the shift rod bolt - arrow -. Tightening specification => [ (Item 17) Internal hex bolt - 23 Nm ] Selector Rod, Connecting Rod and Push Rod Assembly Overview.
• Shift lever position must not change after tightening screw.
Checking Function
• The shift lever must rest in the 3rd/4th gear gate when transmission is in neutral.
- Actuate clutch.
- Select all gears several times. Pay special attention to the R gear lock function.
• You must only be able to shift into reverse gear after activating reverse gear lock.
• The shift lever must move from the reverse gear gate into the 3rd/4th gear gate on its own.
• Should a gear fail to engage smoothly after repeated selection, then repeat the selector adjustment.
- Install the covers and the shift knob. Refer to => [ Shift Knob with Cover ] Shift Knob With Cover.