End Cover, Transmission Removed, Removing and Installing

End cover, transmission removed, removing and installing - 01J, Continuously Variable Transmission (CVT)

Special tools, testers and auxiliary items required





^ Old oil collecting and extracting device V.A.G 1782

Note:
^ Refer to Rules of cleanliness for working on automatic transmissions.
^ Refer to General repair notes.
^ To remove the end cover, the transmission must "not" be removed.
^ Refer to End cover, removing with transmission installed.

Removing
^ Refer to Transmission, attaching to assembly stand

- Place used oil collection and extraction device V.A.G 1782 under transmission.





- Remove ATF drain plug -A- using triple square socket driver 3357 and drain ATF.

- Tighten ATF drain plug again.

^ Tightening torque: 24 Nm.





- Remove bolts -arrows- and remove end cover.

Installing
Install in reverse order of removal, note the following:

Note:
^ Replace seals and bolts for end cover.





- Slide new gasket -A- with double lip outward onto connector on Transmission Control Module (TCM) J217.

- Clean sealing surfaces on transmission housing and on end cover.

- If bushings were installed in transmission housing or in cover, they must be re-mounted in the same location.





- Place new seal for end cover -A- onto transmission housing.

Note:
^ There are metal and paper seals. The new seal must be made of the same material as the old one.
^ Make sure bushings are seated properly.

- Put on end cover and make sure the seal does not slip.





- Tighten new bolts -arrows- first hand-tight and in diagonal sequence, and then to tightening torque.

- Check installation position of gasket -A-:

^ Gasket must fit flush (sealing lips must not be twisted).

Note:
^ All instructions and steps for "Changing ATF or filling after a repair" must be followed exactly.

- Fill with ATF.

Torque Specifications: