FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Air Injection: Service and Repair






Secondary Air Injection Component Overview





1 Secondary Air Injection (AIR) Pump Motor (V101 )

Component location => [ Component location of ]

2 Air filter housing

3 Secondary Air Injection (AIR) combination valve

Component location => [ Secondary Air Injection (AIR) combination valve ]

4 Non-return valve

Installation position: Arrow points in direction of flow, as shown in figure.

5 Secondary Air Injection (AIR) Pump Relay (J299 )

Component location => [ Component location for ]

6 Motronic engine control module (J220)

7 Vacuum reservoir

Component location: In left front wheel housing behind wheel housing liner

8 Secondary air injection (AIR) solenoid valve ( N112)

Component location => [ Installation location of ]

9 Cylinder Head

Installation location of Secondary Air Injection (AIR) Solenoid Valve (N112)





Below intake manifold

1. Turbocharger recirculating valve (N249) (green connector)

2. Secondary Air Injection (AIR) Solenoid Valve ( N112) (brown connector)

The removed intake manifold is shown from underneath.

Check the Secondary Air Injection (AIR) Solenoid Valve (N112) in "Guided Fault Finding".

Component location of Secondary Air Injection (AIR) Pump Motor (V101)





At front right in engine compartment below the longmember.

Check the Secondary Air Injection (AIR) Pump Motor ( V101) in "Guided Fault Finding".

Component location for Secondary Air Injection (AIR) Pump Relay (J299)





3-pin relay carrier in E-box plenum chamber

1. Motronic engine control module (J220)

2. Secondary Air Injection (AIR) Pump Relay (J299 )

3. Motronic engine control module (ECM) power supply relay (J271)

4. Secondary Air Injection (AIR) Pump Fuse (S130 )

Check the Secondary Air Injection (AIR) Pump Relay ( J299) in "Guided Fault Finding".

Secondary Air Injection (AIR) combination valve





Right rear on cylinder head

Combination Valve for Secondary Air Injection, Checking Function and for Leaks. Refer to => [ Secondary Air Injection Combination Valve, Checking for Function and Leaks ] Testing and Inspection.