FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Oxygen Sensor After Catalytic Converter, Checking Heater






Oxygen Sensor after Catalytic Converter, Checking Heater

Vehicle must be raised before electrical harness connector for the Oxygen Sensor (O2S) 1 (behind Three Way Catalytic Converter (TWC)) Heater (Z29) is accessible.

When servicing terminals in harness connector of Oxygen Sensor (O2S) 1 (behind Three Way Catalytic Converter (TWC)) Heater (Z29 ), use only gold-plated terminals.

Special tools, testers and auxiliary items required

Multimeter.

Wiring diagram.

Test requirements

The Oxygen Sensor (O2S) 1 (behind Three Way Catalytic Converter (TWC)) Heater (Z29) fuse OK.





Battery voltage at least 12.5 volts.

All electrical consumers such as, lights and rear window defroster, switched off.

Vehicles with automatic transmission, shift selector lever into position " P" or "N".

A/C switched off.

Ground (GND) connections between engine/transmission/chassis OK.

Ignition switched off.

Test sequence

- Remove the right vehicle floor cover - arrows -.





Checking internal resistance

- Disconnect the Oxygen Sensor (O2S) 1 (behind Three Way Catalytic Converter (TWC)) Heater (Z29) electrical harness connector - 2 -.





- Using a multimeter, check the Oxygen Sensor (O2S) 1 (behind Three Way Catalytic Converter (TWC)) Heater ( Z29) electrical harness connector terminals 1 to 2 for resistance.





Specified value: 1.0 to 20.0 ohms (at approx. 20° C)

If the specification was not obtained:

- Replace the Oxygen Sensor (O2S) 1 (behind Three Way Catalytic Converter (TWC)) Heater (Z29). Refer to Fuel Injection and Ignition Repair Information.

If the specification was obtained:

Checking voltage supply

- Using a multimeter, check the Oxygen Sensor (O2S) 1 (behind Three Way Catalytic Converter (TWC)) Heater ( Z29) electrical harness connector terminal 1 to Fuel Pump Relay (J17) terminal 2 for an open circuit.





- Turn key on:

Specified value: 12.5Battery voltage.

If the specification was not obtained:

- Check the wiring for a short circuit to each other, Battery (+), and Ground (GND).

- Check the electrical harness connector for damage, corrosion, lose or broken terminals.

- If necessary, repair the faulty wiring connection.

- Turn key off.

If the specification was obtained:

Checking Ground (GND) activation

If the manufacturers test box is being used. Perform the following step.

- Install the test box. Refer to Fuel Injection and Ignition Repair Information.

If the manufacturers test box is not being used. Perform the following step.

- Remove the Motronic Engine Control Module (ECM) ( J220). Refer to => [ Engine Control Module, Replacing ] Engine Control Module, Replacing.

- Using a multimeter, check the Oxygen Sensor (O2S) 1 (behind Three Way Catalytic Converter (TWC)) Heater ( Z29) electrical harness connector terminal 2 to the Motronic Engine Control Module (ECM) (J220) electrical harness connector terminal 63 for an open circuit according to the wiring diagram.









Specified value: 1.5 ohms max.

If the specification was not obtained:

- Check the wiring for a short circuit to each other, Battery (+), and Ground (GND).

- Check the electrical harness connector for damage, corrosion, lose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring and if the voltage supply was OK:

- Replace the Motronic Engine Control Module (ECM) (J220). Refer to => [ Engine Control Module, Replacing ] Engine Control Module, Replacing.

- Install the right vehicle floor cover.

Final procedures

After the repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Mode 03 - Read DTC Memory.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Mode 04 - Erase DTC Memory.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Readiness Code.

- End of diagnosis.