Body - Convertible Top Damage Prevention

61 08 09

2014243/2

December 1, 2008.

Supersedes Technical Service Bulletin Group 61 number 07-05 dated March 8, 2007 for reasons listed below.





Affected Vehicles

61 Damage to the convertible top

Condition





Various damage to the convertible top caused by incorrect manual operation.

Technical Background

The following are typical examples of top damage during manual operation and the likely causes.

Dislodged storage bay cover seal





While stowing the top in the storage bay, the loose seal prevents the tension bow from fully entering the storage bay. If additional pressure is applied to the top mechanism downward, the convertible top frame is bent and the arm of the potentiometer (G356) is broken. In some cases the top fabric can tear as shown in the photo.





These tears can also be perceived to be punctures.





Tension bow falling backward

During manual operation, the tension bow is not raised to a full vertical position and therefore is susceptible to falling backward. If the storage bay cover is not fully locked closed and the tension bow falls backward, a collision occurs and the storage bay cover is damaged.

Front latches not retracted





When manually opening the convertible top, the header frame is unlocked and released from the windshield. If the front latches are not returned to the locked position (retracted), and the convertible top is fully opened and stowed, and the storage bay cover closed and locked, the extended front lock latch hooks will damage the storage bay cover (Figure 4).


Production Solution
No change. These are normal results when a convertible top is improperly handled.

Service

Strictly adhere to the instructions for manual operation of the convertible top found in the owner's manual and ElsaWeb.

Components damaged as a result of the conditions specified in this TSB cannot be claimed under warranty.

Warranty

This damage is due to outside influence and is not covered by any Audi warranty.

All parts and service references provided in this TSB are subject to change and/or removal. Always check with your Parts Department and service manuals for the latest information.