Procedures

Drive shaft, servicing





Special tools, testers and auxiliary items required
^ Puller VW 391
^ Pressure plate VW 401
^ Pressure plate VW 402
^ Punch VW 407
^ Punch VW 408 A
^ Driving sleeve VW 244 B





Special tools, testers and auxiliary items required
^ Sleeve press tool VW 522
^ Press block 40 - 204 A
^ Hose clamp pliers V.A.G 1275
^ Torque wrench V.A.G 1331
^ Snap ring pliers VW 161 A
^ - 2 - Puller Kukko 18/0
^ - 3 - Separating tool Kukko 17/1





Pressing off constant velocity (CV) joint





Pressing on CV joint
- Press on carefully.
- Tighten press block V.A.G 40-204A, drive shaft must not be pressed downward, otherwise there may be damage to paint.
- In case of damage to paint, repair as follows: Remove grease residue using nitro-thinner L 001 600. Apply 2-component acrylic paint ALN 769 041 with hardener ALZ 009 001.





Tightening clamp
During repair, allocate clamp.





Pulling off flange





Pulling on flange





Pulling off intermediate bearing
- Intermediate bearing rubber guide must be cut through and steel jacket removed.








Installation position of intermediate bearing
Longer brace - A - points in direction of travel - arrow - toward left





Drive on intermediate bearing
- Drive intermediate bearing on to stop.