Charge Air Cooling System Components, Removing and Installing

Charge Air Cooling System Components, Removing And Installing







Part 1

NOTE:
- All hose connections must be secured with hose clips (same as original parts).
- Before carrying out tests or repair work, make sure that all pipes and hoses are securely connected and that there are no leaks.

1 - Pressure hose
2 - To connection on charge air cooler
2 - 20 Nm
4 - Bottom bracket for pressure line
5 - Pressure pipe
6 - Top bracket for pressure line
7 - 20 Nm
8 - 20 Nm
9 - Top bracket for pressure line
10 - Pressure hose
11 - Turbocharger
12 - To crankcase breather
13 - Pressure regulating valve for crankcase breather
14 - Pressure unit for charge air pressure control
15 - Air intake hose
16 - To air cleaner
17 - To Recirculating valve for turbocharger -N249-
18 - Charge air pressure bypass valve
19 - Connecting piece
20 - Recirculating valve for turbocharger -N249-
21 - Bottom bracket for pressure line







Part 2

1 - Pressure hose
2 - Air duct for charge air cooler (right)
3 - Charge air cooler (right)
4 - Rubber grommet
- With sleeve
5 - 10 Nm
6 - To turbocharger
7 - 10 Nm
8 - Bracket for charge air cooler (right)
9 - Connection on intake manifold
10 - Rubber grommet
- With sleeve
11 - 10 Nm
12 - Bracket
- Secured on longitudinal member
13 - Sleeve
14 - Rubber grommet
15 - Pressure hose
- With clip for wire to charge air pressure sensor -G31-
16 - 10 Nm
17 - 10 Nm
18 - Charge air pressure sensor -G31-
19 - Pressure line
20 - Pressure hose
21 - 10 Nm
22 - Rubber grommet
23 - Charge air cooler (left)
24 - 10 Nm
25 - Rubber grommet
26 - Bracket for charge air cooler
27 - Air duct for charge air cooler (left)
28 - Connecting line between left and right charge air coolers