FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Charge Air Cooler (Intercooler), Removing and Installing



Charge Air Cooler (Intercooler), Removing And Installing

This description applies to the right charge air cooler. The procedure is the same for the left charge air cooler, except that the activated charcoal filter does not have to be removed.







- Remove sound insulation (arrows).
- Remove front bumper.
- Remove right headlight
- Remove activated charcoal filter.







- Remove connecting line between charge air coolers from longitudinal members on left side...







- .... and right side: Disconnect hoses from both charge air coolers.
- Remove connecting line.
- Disconnect air hose from top of charge air cooler.







- Remove 2 bolts (arrows) for charge air cooler.
- Unclip air duct from charge air cooler.
- Remove lower securing bolt -1- for charge air cooler.
- Take out charge air cooler from underneath.

Installation is carried out in the reverse order, when doing this note the following:
- Adjust headlights.