FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Rear Suspension (FWD)



Rear axle body, assembly overview

Note:
^ The axle beam and stub axles must not be straightened or welded.
^ Always replace self-locking nuts.





1 - Wheel bolt, 120 Nm

2 - Phillips-head screw

3 - Brake disc

4 - Protective cap
^ Always replace if removed Proper sealing can only be achieved by installing a new protective cap.
This is essential for optimum function and service life.

5 - Self-locking 12-point nut, 220 Nm
^ Always replace if removed

6 - Wheel hub with wheel bearing
Wheel bearing and wheel hub are combined in one housing.
This wheel bearing/hub unit is maintenance-free and has zero play. There is no provision for adjustment or repair.

7 - Hex bolt, 50 Nm plus an additional 90/turn° 1/4
^ Always replace if removed

8 - Splash plate

9 - Bracket for parking brake cable

10 - Parking brake cable

11 - Self-locking nut, 45 Nm plus an additional 90/turn° 1/4
^ Always replace if removed

12 - Hex bolt, 30 Nm plus an additional 90/turn° 1/4
^ Always replace if removed
^ Thread in body can be repaired using wire thread insert according to DIN 8140 (Heli-coil). Thread insert must be of same length as thread in body.
This repair may only be carried out on two nuts per side!

13 - Hexagon bolt, 45 Nm plus an additional 90/turn° 1/4
^ Always replace if removed

14 - Mounting bracket for rear axle
^ After installation, check total toe setting of rear axle and align if necessary.
^ If possible do not loosen when removing rear axle

15 - Bracket for parking brake cable

16 - Bonded rubber bushing
^ Lubricate kidney-shaped cavities with assembly paste G 052 150 A2

17 - Axle beam
^ Keep contact surface and tapped holes for stub axle free from paint and dirt.

18 - ABS wheel speed sensor

19 - Socket head bolt, 8 Nm

20 - Hex bolt, 20 Nm plus an additional 45/turn° 1/8

21 - Vibration damper

22 - Spring plate
Material: Zinc
^ Check spring plate for damage

23 - Coil spring
^ Note different coil spring versions; see vehicle data sticker

24 - Spring plate

25 - Hex bolt, 40 Nm plus an additional 90/turn° 1/4
^ Always replace if removed

26 - Hex bolt, 30 Nm plus an additional 90/turn° 1/4
^ Always replace if removed
^ Thread in body can be repaired using wire thread insert according to DIN 8140 (Heli-coil). Thread insert must be of same length as thread in body.
This repair may only be carried out on one thread per side!

27 - Shock absorber
Checking function Shock absorbers, absorber overview (Front Wheel Drive (FWD) vehicles)
^ The same version must be installed on both sides

28 - Hex nut
^ Always replace if removed
^ Vehicle must be standing on its wheels when tightening nut

29 - Stub axle
^ Must not be straightened
^ Thread-cutting is not permitted

30 - Stone deflector

31 - Hex socket head bolt, 65 Nm
^ Always replace if removed

32 - Brake caliper

Explanatory notes on weight codes (PR Nos.)
To facilitate matching of suspension components, the spring/shock absorber combinations are classified according to weight codes (PR numbers).

The spring/shock absorber combination installed in the vehicle is indicated by the corresponding PR number on the vehicle data sticker.





Vehicle data sticker (example)
- - A - is the PR No. for the front axle
- - B - is the PR No. for the rear axle

The vehicle data sticker can be found in the spare wheel recess and in the service book.

The PR numbers can be used to identify the correct spring/shock absorber combination.