Window Shade Motor: Service and Repair

Rear Door Trim

Power Sun Shade Drive Motor

Removing

- Remove door trim => [ Rear Door Trim ]. Rear Door Trim

- Remove electric sun shade housing => [ Power Sun Shade Housing ]. Power Sun Shade Housing

- Cut cable ties - 2 - on ductwork - 5 - and on cable harness.

- Disconnect harness connector - 4 - to electric sun shade motor - 1 -.

- Insert Guide Sleeves (T40077) - 1 -.

- Remove rear assembly carrier.

- Remove nuts - 3 -.

- Rotate assembly carrier on to the rear side.

- Open hose clamps - 4 - (Qty. 2).

- Pull off protective sleeves - 2 - (Qty. 2) upward.

- Pull off end caps - 3 - (Qty. 2) upward.

- Remove pipe clamps - 5 - (Qty. 2) over guide tubes - 8 -.

- Pull rubber grommets - 7 - (Qty. 2) out of holes - 6 -.

- Pull off rubber grommets - 7 - (Qty. 2) over guide tubes - 8 -.

1 Shaft

2 Protective sleeves

3 End caps

4 Hose clamps

5 Pipe clamps

• Pipe clamps point inward on vehicles with long wheel base. Depicted in the illustration.

• Pipe clamps point outward on vehicles with short wheel base.

6 Holes in assembly carrier

7 Rubber grommet

8 Guide tubes

9 Assembly carrier

10 Retaining tabs

- Remove the bolts - 3 -.

- Pull drive motor for electric sun shade - 1 - with guide tubes - 2 - out of assembly carrier - 4 -.

Installing

• For new parts: Remove drive motor for electric sun shade on both guide tubes at the same time from packaging.

- Slide drive motor for electric sun shade - 1 - with guide tubes - 2 - into assembly carrier - 4 -.

- Loosely screw in bolts - 3 -.

- Rotate assembly carrier on to the rear side.

- Slide rubber grommets - 7 - (Qty. 2) over guide tubes - 8 -.

- Push rubber grommets - 7 - (Qty. 2) into holes - 6 -.

- Vehicles with long wheel base: slide pipe clamps - 5 - (Qty. 2) over guide tubes - 8 - so that they point to each other, refer to illustration.

- Vehicles with short wheel base: slide pipe clamps - 5 - (Qty. 2) over guide tubes - 8 - so that they point outward.

- Pipe clamps - 5 - must lock with catches - 10 -.

- Insert thread of pipe clamps - 5 - into assembly carrier - 9 -.

- Loosely screw in nuts of pipe clamps - 5 - on the front side.

- Install end caps - 3 - (Qty. 2).

- Install hose clamps - 4 - (Qty. 2) so that they point outward, refer to illustration.

- Install rear assembly carrier. While doing this guide shafts into guide sleeves (T40077) - 1 - from below.

- Tighten bolts of assembly carrier. 3.5 Nm.

- Tighten bolts - 3 -. 4 Nm

- Tighten nuts - 3 -. 4 Nm.

- Install cable ties - 2 - on ductwork - 5 - and on cable harness.

- Reinstall loosened or cut cable ties at same locations as before removal.

- Connect harness connector - 4 - to electric sun shade motor - 1 -.

- Remove Guide Sleeves (T40077) - 1 -.

- Install protective sleeves => [ 2 Protective sleeves ].

- Protective sleeves must not make contact door frame rather must be slide through drilling up to the end caps => [ 3 End caps ].

- Install electric sun shade housing => [ Power Sun Shade Housing ]. Power Sun Shade Housing