Drive Shaft, Removing From Rear Final Drive and Installing
Drive Shaft, Removing from Rear Final Drive and Installing
Special tools, testers and auxiliary items required
• Counterhold Tool (T10172) with Adapters (T10172/5)
• High Temperature Grease (G 000 633)
Drive Shaft, Removing from Rear Final Drive
• Refer to notes, refer to => [ Drive Shaft Assembly Overview ] Drive Shaft Assembly Overview.
• A twin pillar vehicle hoist should be used when working on the driveshaft.
- Release clamps - 1 - and - 2 - and remove rear section of exhaust system.
- Check whether there is a marking (colored marking) on driveshaft and at flange/driveshaft at rear final drive.
- If this marking is not present, then mark in color the position of driveshaft flange - arrow A - to rear final drive - arrow B -.
- Remove the mounting bolts - 1 - (quantity: 6) on the rear CV joint.
- Use the (T10172) with the (T10172/5) to do this.
- Disconnect driveshaft from rear final drive and tie it up - arrow -.
Install the driveshaft on the rear final drive.
Installation is in reverse order of removal. Pay attention to the following:
• Remove old, dried-out high-temperature grease from CV joints and driveshaft flanges. Put in exactly the same quantity of fresh high-temperature grease G 000 633.
• The threads in the flange shaft rear final drive must be cleaned of locking fluid residue. Cleaning can be performed with a thread tap. Otherwise, the securing bolts can shear while screwing in.
• After removal of the driveshaft from the rear final drive, do not reinstall additional balance washer (thicker washer) that may be between washer and bolt head.
• Always replace securing bolts for driveshaft (self-locking bolts).
- Replace the gasket for driveshaft at flange for rear final drive. Clean sealing surface and glue on new gasket.
- Install driveshaft and fit bolts for CV joints.
- Make sure that the markings on the driveshaft flange - arrow A - and the rear final drive - arrow B - are aligned.
- Attach the driveshaft to the rear final drive with new bolts - arrows -.
- Tighten bolts - 1 - on the front and rear ends of the driveshaft to tightening specification - 5 - => [ Hex Socket Head Bolt ] Drive Shaft Assembly Overview.
- Use the (T10172) with the (T10172/5) to do this.
- Install rear section of exhaust system.