FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Air Spring Damper






Air Spring Damper

Special tools, testers and auxiliary items required

Torque wrench (VAG 1410)

CV joint boot clamp tool (VAG 1682)





1 Air Spring Damper

Replace the entire air spring damper if the level control system sensor (N338) or level control system sensor (N339) are damaged.

2 Clamp

Always replace.

3 Boot

Must not have any pressure points. Correct them if necessary. Refer to => [ Air Spring Damper Boot, Correcting Pressure Points ] Air Spring Damper Boot, Correcting Pressure Points.

Installed position:

Slide up onto the air spring damper as far as the end of the ribs.

The bottom must engage in the retaining ring - item 4 -.

4 Retaining Ring

To secure the bottom of the boot.

5 Piston

Clean if dirty.

6 Rubber Boot

7 Residual Pressure Retaining Valve

Do not loosen or the air spring damper will be damaged.

8 Auxiliary Air Reservoir

Do not remove.

9 Connection

Do not remove.

10 Bolts

Do not remove.

Air Spring Damper Boot Clamp Tightening





- Use the (VAG 1682) as shown in the illustration. When doing that, make sure the jaws on the (VAG 1682) are centered - arrow A - on the clamp.

- Tighten the clamp by turning the spindle on the (VAG 1682) using a torque wrench (do not bend the clamp).

Tightening specification: 8 Nm

Use a torque wrench with a 4 to 20 Nm range (for example, (VAG 1410))

Make sure the spindle threads - A - on the (VAG 1682) move freely. Grease with MoS2 grease if necessary.

If the do not move freely, for example, due to dirt in the threads, the required clamp tension will not be achieved at the specified torque.

Visual Inspection





- Check the rubber boot - 1 - for damage.

The surface must be regular and uniform.

- Replace the air spring damper if damaged.