Auxiliary Cooler

Auxiliary Cooler

Special tools, testers and auxiliary items required

• Drip tray for workshop crane (VAS 6208) or drip tray (V.A.G 1306)

• Hose clamp pliers (V.A.G 1921)

Removing

• The following removal and installation procedure is for the right auxiliary cooler. The left auxiliary cooler is removed and installed in the same manner.

- Remove front bumper cover.

- Remove cover above coolant reservoir - arrows -.





CAUTION!
Cover cap of expansion tank with rag and open carefully, as hot steam i.e. hot coolant may escape when opening.

- Open cap of coolant expansion tank.

- Disconnect harness connector - 2 - and free up the wiring.





- Remove bolts - 1 -.

- Detach air duct for auxiliary cooler.

- Place drip tray for workshop crane (VAS 6208) or drip tray (V.A.G 1306) under engine.





- Disconnect front coolant hose from auxiliary cooler - arrow - and drain coolant.

- Remove bolts - 1 - and - 2 -.

- Disconnect coolant hoses - arrows -.





- Remove bolts - 1 - and - 2 -.

- Remove auxiliary cooler.

Installing

- Installation is in reverse order of removal, note the following:

• Secure all hose connections using hose clamps appropriate for the model type.

- Install front bumper cover.

- Fill with coolant => [ Filling ] Procedures.

Tightening Specifications