Headlamps, Service Preparation

Headlamps, Service Preparation - From 11.04

The following equipment and engine-dependent procedures are required in order to replace certain headlamp bulbs.

Upper washer fluid reservoir and power steering fluid reservoir, removing and installing

Procedure







- Remove nut -1- and bolts - 4- and - 5 -.
- Remove breather hose - 2- from top section of washer fluid reservoir - 3 -.
- Remove top section of washer fluid reservoir and move power steering reservoir - 6- to side with hydraulic hoses still attached.

Install in reverse order of removal, noting the following:

NOTE:
- Clean remnants of locking fluid from bolts using wire brush. Then apply locking fluid and fit bolts. Locking fluid.
- Clean remnants of locking fluid from inside thread using a thread tap. Otherwise, bolts may break should they need to be removed again later.

Tightening torque

Component Nm
Top section of reservoir to body 5.5
Top section of reservoir and power
steering reservoir to body 18* *

* Replace bolt
* Install using locking fluid.

Preparation - Vehicles With 1.8L 4-cylinder Turbo Engine

Procedure







- Remove screws - arrows -.
- Remove Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 N80 -1- at air duct.
- Remove air duct - 2 -.







- Disconnect electrical connections:
1. at Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 N80
2. at Mass Air Flow (MAF) Sensor G70
3. at Wastegate Bypass Regulator Valve N75

- Disconnect hoses - 4... 7 -.
- Disconnect hose to secondary air pump.
- Set aside wiring.
- Release fastener - 8 -.
- Remove air cleaner housing.

NOTE: The vacuum line leading to combination valve for secondary air is clipped onto the underside of the air intake hose.

Install in reverse order of removal.