FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Fuel Tank, Vehicles With Front Wheel Drive As of 11.04



Fuel Tank With Attachments, Assembly Overview







1. Fuel line
- From fuel filter
- To engine
- Do not kink
- To disconnect, press release button on connection piece
2. Ventilation line
- From EVAP canister to Evaporative Emission (EVAP) Canister Purge Regulator Valve N80
- Do not kink
- To disconnect, press release button on connection piece
- Clipped in on fuel tank
3. 2 Nm
4. Tire protection shield
- For fuel delivery connection
5. 23 Nm
6. Overflow hose
- Engage in wheelhousing
7. Rubber cup
8. Circlip
9. Oil seal
- Replace if damaged
10. Cap
11. Ground (GND) connection
- For discharging electrostatic charge
- Installed position / check requirements
- After installing, check electrical connection of metal ring at fuel filler tube to a bare area of chassis using Ohm meter-.

Specified value: approx. 0 Ohm

12. Ventilation line
13. Ventilation line
- From gravity valve to EVAP canister
- To remove, press release ring on EVAP canister
14. Ventilation line
- From EVAP canister to Evaporative Emission (EVAP) Canister Purge Regulator Valve N80
- To remove, press release ring on EVAP canister
- Clipped in on fuel tank
15. Fuel tank
16. Heat shield
- For fuel tank
17. 2 Nm
18. Heat shield
- For fuel tank
19. 2 Nm
20. Spreader clip
21. Securing strap
- Observe varying lengths
22. 23 Nm







Installation position of Ground (GND) connection

- Route Ground (GND) connection as shown in figure.
- First hook Ground (GND) connection contact -1- into securing hole on fuel tank -5- and then press in spacer bushing -2-.
- Make sure Ground (GND) connector connection -4- fits securely at metal ring -3- of fuel filler tube.

CAUTION: After installing, check electrical connection of metal ring at fuel filler tube to a blank portion of chassis using Ohm meter:

Specification: approx. 0 Ohm.