FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Fuel Pump, Testing (Electrical Test)



Fuel Pump, Testing (Electrical Test)







Special tools, testers and auxiliary items required
- Remote control V.A.G 1348/3A with adapter cable V.A.G 1348/3-3
- Portable multimeter V.A.G 1526 B
- Connector test set V.A.G 1594 C

Test conditions
- Battery voltage at least 12.5 V.
- Fuse on fuse panel S228 (position 28) OK.







- Fuel Pump (FP) Relay J17 - arrow - at position 1 in 9-socket relay carrier behind driver side storage compartment is OK.
- Fuel filter OK
- Ignition switched off.







Test sequence
- Open fuse box cover at left side of instrument cluster.
- Pull out fuse on fuse panel S228 (left row, 5th large fuse from top).
- Connect remote control V.A.G 1348/3A with adapter cable V.A.G 1348/3-2 to right socket terminal of S228.
- Connect alligator clip to vehicle battery (+). Press switch on remote control.

- Running noise of pump must be audible.

NOTE: Fuel Pump (FP) runs quietly. Avoid surrounding noises while testing the fuel pump.

If no operating noise can be heard:

Sedan:
- Remove carpeting in luggage compartment.
- Fold forward the right rear seat backrest, if necessary.

Wagon:
- Remove left 1/3 backrest Body Interior -.
- Remove left side luggage compartment trim and dirt tray Body Interior -.







All models:
- Unbolt locking flange cover in luggage compartment - arrows -.







- Disconnect electrical harness connector -1- at locking flange.

NOTE: Ignore - Pos. 2 -.







- Connect hand multimeter V.A.G 1526 B between terminal -1- and -4- for voltage measurement.
- Press switch on remote control.

Specification: approx. battery voltage.

If specification is not obtained:
- Repair open circuit in wiring according to wiring diagram.







If specified value is obtained, although no running-noise can be heard at pump:
- Remove fuel delivery unit Fuel delivery unit, removing and installing.
- Check if electrical wiring between flange and fuel pump is connected and has continuity.

If no malfunction is detected in wires, Fuel Pump (FP) is faulty. Replace fuel pump.
- Install fuel delivery unit.