FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

With Generic Scan Tool



Secondary Air Injection (AIR) Pump Motor, Checking

Recommended special tools and equipment
- VAG1526 multimeter or VAG1715 multimeter
- VAG1594 connector test kit
- Wiring diagram

Test requirements
- The respective fuses of Secondary Air Injection (AIR) Pump Motor -V101- must be OK.
- Fuel Pump (FP) Relay -J17- must be OK.
- Secondary Air Injection (AIR) Pump Relay - J299- must be OK.
- Battery voltage must be at least 11.5 volts.
- All electrical consumers like, for example, lights and rear window heating must be switched off.
- Ignition switched off.

Test sequence







- Remove center noise insulation (arrows).







- Disconnect 2-pin connector -1- from Secondary Air Injection (AIR) Pump Motor -V101-.
- Disconnect pressure hose from Secondary Air Injection (AIR) pump motor.
- Connect Secondary Air Injection (AIR) Pump Motor to the B+ and Ground (GND) terminals of the battery using the respective adapter cables.
The Secondary Air Injection (AIR) Pump Motor must start up and air must escape at compressed-air connection.

If the motor does not start up, or no air or only very little air escapes:
- Disconnect connection between Secondary Air Injection (AIR) Pump Motor and battery.
- Replace Secondary Air Injection (AIR) Pump Motor -V101-, item 12
- Erase DTC memory of Engine Control Module (ECM), Diagnostic mode 4: Reset/erase diagnostic data. Diagnostic Mode 4: Reset/Erase Diagnostic Data
- Generate readiness code. Readiness Code, Generating

If motor starts, and air escapes:
- Disconnect connection between Secondary Air Injection (AIR) Pump Motor and battery.







- Remove Secondary Air Injection (AIR) pump relay -1-.
- Check wire between terminal 2 of relay carrier and terminal 2 of 2-pin connector of Secondary Air Injection (AIR) Pump Motor for open circuit according to wiring diagram.
Wire resistance: max: 1.5 Ohm
- Also check the wire for short circuit to B+ and Ground (GND).
Specified value: Infinite Ohm
- Check wire between 2-pin connector terminal 1 and Ground (GND) for open circuit according to wiring diagram.
Wire resistance: max: 1.5 Ohm

If no malfunctions are found in wires:
- Replace Motronic Engine Control Module (ECM) -J220-.