Triple Roller Joint AAR 3300 I, Assembling

Triple roller joint AAR 3300 i, assembling
Installation
^ Slide new CV boot onto shaft.





^ Press on securing ring -1- up to center of splines





^ Use special tools shown in illustration.
Instead of using T10065/2 special tool, T10065/3 special tool must be used depending on version.

Press triple roller star onto drive axle
Chamfer on star faces toward shaft, it facilitates assembly.
^ Place triple roller connections on shaft according to markings and drive on until impact.
This depiction is only valid for drive axles with a conical shape at the end (arrow).





^ Use special tools shown in illustration.
T10065/2 special tool must not protrude on roller body
This depiction is only valid for drive axles with a cylindrical shape at the end (arrow).





^ Use special tools shown in illustration.
T10065/3 special tool must not protrude on roller body
^ Press triple roller star onto drive axle
^ Securing ring must engage audibly, triple roller star must contact securing ring gap-free.





^ Install securing ring.
1. Pliers (commercially available)
^ Press 70 grams of G 000 605 drive axle grease from repair set into back of triple roller joint.
^ Lightly grease roller body

Make sure roller bodies do not cant





^ Press joint piece over triple roller star using a plastic mallet
^ Press remaining amount of grease into CV boot.
^ Make sure boot is properly seated on joint piece.
^ Boot must make contact in the groove and the contour of the joint piece





^ Position joint piece in center position. See min - max position

Note: Vent CV boot e.g. using a screwdriver, while positioning joint piece in center position (arrow)





^ Mount clamp. Refer to Fig. 5

Note: Position the crimping tab -2- of the clamp between mounting flanges -1- of joint piece. This will facilitate threading the socket head bolts during installation of the drive axle





^ Tighten small clamp using VAG1275 pliers.